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{"title":"Cylinder Type Flat Die Press Granulator Organic Fertilizer Production Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/b9\/c5\/ffae7e8d6c6de523b0a49c65974f-200x200-1\/cylinder_type_flat_die_press_granulator_organic_fertilizer_production_line.jpg","attrs":{"Raw Material":"Organic or Fermentation Matters","Service":"Long Term","Application":"Making Fertilizer Granules","Working Condition":"Durable"}}
Potassium Sulfate & Potassium Chloride Granulation Press Line
Product Introduction: As a professional fertilizer machinery manufacturer, we supply the turnkey Potassium Sulfate & Potassium Chloride Granulation Press Line to meet the rising global demand for upgrading potash powders into premium granular forms. Utilizing advanced dry compaction technology, this high-performance compound fertilizer line transforms raw Potassium Sulfate (SOP) and Potassium Chloride (MOP) powder into high-density, uniform granules without adding water or binders. Equipped with a heavy-duty Potash fertilizer granulator and MOP compaction machine, this SOP fertilizer production line is your ideal industrial solution to eliminate dust, reduce nutrient loss, and maximize your factory ROI.
Key Performance Features
Ultra-Wear-Resistant Roller Design: Since potash crystals are highly abrasive, our Potash fertilizer granulator features customized rollers made of heavy-duty manganese alloy or special chrome-molybdenum alloy to ensure an extended operational lifespan.
High-Pressure Heavy Compaction: The integrated MOP compaction machine provides enormous hydraulic pressure, ensuring fine potash crystal powder compaction achieves maximum density and excellent granule hardness.
No Drying Process Required: Operating as a true non-drying system, this SOP fertilizer production line works with raw materials under 5% moisture content, eliminating the need for high-energy dryers and slashing coal or gas costs.
High One-Time Molding Rate: The advanced counter-rotating roller mechanism guarantees a granulation rate of over 90%, directly outputting robust, non-caking finished potash particles in a single pass.
Technical Specifications
Production Capacity: 3 - 10 Tons/Hour (Customizable based on your industrial potash processing needs)
The entire process flow of this high-capacity MOP compaction machine and SOP fertilizer production line is scientifically laid out to guarantee continuous, automated, and trouble-free operation:
Smart Raw Material Batching: The automated dosing and batching system precisely weighs Potassium Sulfate or Potassium Chloride and necessary binder/additive powders according to your specific potash formula ratios.
Homogeneous Material Mixing: Industrial vertical or horizontal mixers blend the dry potash raw materials uniformly to improve the overall chemical balance and fertilizer consistency of the final product.
Double-Roller Extrusion Granulation: The core machine—the heavy-duty Potash fertilizer granulator—forces the fine powder through two counter-rotating rollers under extreme hydraulic pressure. The potash powder is instantly compacted into dense flakes and then mechanically crushed into raw granules.
Particle Drying (Energy-Saving Option): For custom formulas requiring ultra-low moisture storage, granules can pass through a rotary dryer. Note: For standard dry potash formulations, this energy-consuming step can be completely bypassed to optimize your production costs.
High-Efficiency Particle Cooling: Hot fertilizer particles from the extrusion phase are cooled in a heavy-duty rotary cooling machine to eliminate thermal stress and caking, preparing them for immediate packaging.
Precision Particle Classification & Screening: A heavy-duty rotary screening machine grades the cooled potash particles. Qualified products (2-4mm) move to the coating stage, while oversized and undersized dust are automatically returned via belt conveyor for re-compaction, ensuring 100% material utilization.
Finished Product Coating: Qualified potash granules enter the rotary coating drum, where an anti-caking agent or oil coating is applied to increase the brightness, roundness, and shelf-life of the commercial product in humid climates.
Automated Weighing & Packaging: The final film-coated potash particles are automatically weighed, packed into 25kg or 50kg bags, and sealed, ready for direct international shipment or warehouse storage.
Get a Free Potash Fertilizer Line Project Layout Design: Are you looking for a reliable fertilizer plant manufacturer? Tell our engineering experts your raw materials and target hourly capacity. We will provide a customized factory blueprint and wholesale price quote within 24 hours! Inquire now for factory direct pricing.
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...
