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{"title":"NPK Fertilizer Production Line with 12-15t\/h Capacity No Drying Process and","imgUrl":"https:\/\/img.chinax.com\/nimg\/dd\/13\/cee6176c1cb47fbe2f41dac39f55-200x200-1\/npk_fertilizer_production_line_with_12_15t_2fh_capacity_no_drying_process_and_below_10_25_moisture_for_efficient_fertilizer_granul.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SDZ Series","Certification":"SGS, ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
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{"title":"Potassium Sulfate Fertilizer Production Line with 5-6T\/H Capacity Carbon Steel","imgUrl":"https:\/\/img.chinax.com\/nimg\/21\/e2\/c40d294f4d5322425917fca096e8-200x200-1\/potassium_sulfate_fertilizer_production_line_with_5_6t_2fh_capacity_carbon_steel_material_for_oval_shape_granules.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SDZ Series","Certification":"SGS, ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
{"title":"NPK Compound Fertilizer Production Line 6-8t\/h Capacity","imgUrl":"https:\/\/img.chinax.com\/nimg\/60\/c2\/169d417cbd6b140b8c617893c566-200x200-1\/npk_compound_fertilizer_production_line_6_8t_2fh_capacity.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SDZ Series","Certification":"ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
{"title":"Customized NPK Compound Fertilizer Production Line with Dry Roller Extrusion","imgUrl":"https:\/\/img.chinax.com\/nimg\/3b\/c5\/81bb887cfd90a04a71508e59dff5-200x200-1\/customized_npk_compound_fertilizer_production_line_with_dry_roller_extrusion_granulator_for_7_8t_2fh_capacity_and_no_drying_proces.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"DZJ Series","Certification":"SGS, ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
Turnkey Auto-Batching Double Roller Fertilizer Production Line
Product Introduction:
Manual ingredient weighing in fertilizer production often leads to inconsistent NPK ratios, heavy labor costs, and operational inefficiencies. Our state-of-the-art Turnkey Auto-Batching Double Roller Fertilizer Production Line is engineered to completely automate your factory floor. This high-efficiency turnkey fertilizer plant seamlessly integrates micro-processor dosing systems with heavy-duty extrusion machinery. Powered by a centralized PLC smart fertilizer factory system and advanced industrial automation components, the line handles everything from raw material intake to final packaging with minimal human intervention, making it the premier choice for modern, large-scale commercial fertilizer manufacturing.
Key Performance Features
High-Precision Multi-Channel Batching: Advanced automatic batching fertilizer line utilizes dynamic belt scales and loss-in-weight feeders to ensure batching accuracy within 0.5% for every nutrient ingredient.
Complete One-Stop Turnkey Solution: Full engineering layout design, complete equipment manufacturing, on-site installation support, and staff training for a hassle-free factory setup.
Fully Automated PLC Control Matrix: Entire smart fertilizer factory can be monitored and controlled from a single touch-screen computer terminal, with real-time formula data logging and safety alarms.
Continuous High-Volume Compaction: Equipped with synchronized heavy-duty roller compactors that run 24/7, providing consistent output density and flawless mechanical stability.
Full Auto PLC Management (Premium micro-processor controller architecture)
Number of Batching Hoppers
3 to 8 feeding channels (Fully customizable to your NPK recipes)
Compaction Technology
Dual-Roller Dry Extrusion (Bypasses traditional wet pan or drum setups)
Structure Build
Wear-resistant sandblasted structural steel with industrial anti-corrosion coating
Automated Intelligent Process Flow & Control System
This advanced turnkey fertilizer plant operates on a fully interconnected, intelligent closed-loop sequence:
Digital Recipe Program Loading: Factory operator inputs the targeted NPK fertilizer formula into the central PLC panel, which automatically calibrates the feeding speeds of all batching units.
Automated Material Dosing & Gathering: Raw chemical crystals and organic fillers are systematically discharged from individual multi-stage storage hoppers onto a centralized gathering conveyor belt with real-time gravimetric verification.
Turboized Homogeneous Blending: Precisely batched materials enter an industrial continuous ribbon blender, which aggressively moves the raw elements to achieve a uniform mix within minutes.
Gravitational Roller Feeding: Mixed dry powder is automatically transferred via a bucket elevator into the double roller extrusion granulator's buffer hopper, where a variable-speed screw forces it into the press zone.
High-Force Sheet Extrusion: Two heavy hardened alloy rollers exert immense mechanical press forces, flattening the loose dry mix into dense solid fertilizer sheets at room temperature.
Precision Crushing & Particle Sizing: Dense fertilizer sheets fall directly into an integrated under-roller granulating mill, which instantly breaks the flakes into raw granular particles without generating excessive heat.
Multi-Deck Particle Sorting & Grading: Fully enclosed rotary screening machine grades the granular output. Standard commercial granules (2-4mm) go forward, while oversized chunks and fine dust are safely separated.
Automated Re-Route & Packing Cycle: All off-size dust is automatically swept back to the blending stage via a return loop. At the terminal end, qualified granules are processed by an automatic packaging fertilizer line into 25kg/50kg bags, stitched, and robotically palletized.
Acquire Your Smart Fertilizer Plant Blueprint Today
Are you ready to transition from a manual workshop to a highly profitable, fully automated smart fertilizer factory? Let our technical specialists design a complete turnkey fertilizer plant blueprint tailored precisely to your land availability and local electricity infrastructure.
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...
