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{"title":"Advanced NPK Compound Fertilizer Production Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/87\/95\/0f1e62f390e1aee4b9d63731cc18-200x200-1\/advanced_npk_compound_fertilizer_production_line.jpg","attrs":{"Brand Name":"shenghong","Model Number":"SDZ","Certification":"ISO9001","Place of Origin":"Henan\uff0cChina"}}
{"title":"NPK Fertilizer Production Line with 12-15t\/h Capacity No Drying Process and","imgUrl":"https:\/\/img.chinax.com\/nimg\/dd\/13\/cee6176c1cb47fbe2f41dac39f55-200x200-1\/npk_fertilizer_production_line_with_12_15t_2fh_capacity_no_drying_process_and_below_10_25_moisture_for_efficient_fertilizer_granul.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SDZ Series","Certification":"SGS, ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
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{"title":"Potassium Sulfate Fertilizer Production Line with 5-6T\/H Capacity Carbon Steel","imgUrl":"https:\/\/img.chinax.com\/nimg\/21\/e2\/c40d294f4d5322425917fca096e8-200x200-1\/potassium_sulfate_fertilizer_production_line_with_5_6t_2fh_capacity_carbon_steel_material_for_oval_shape_granules.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SDZ Series","Certification":"SGS, ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
{"title":"NPK Compound Fertilizer Production Line 6-8t\/h Capacity","imgUrl":"https:\/\/img.chinax.com\/nimg\/60\/c2\/169d417cbd6b140b8c617893c566-200x200-1\/npk_compound_fertilizer_production_line_6_8t_2fh_capacity.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SDZ Series","Certification":"ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
{"title":"Customized NPK Compound Fertilizer Production Line with Dry Roller Extrusion","imgUrl":"https:\/\/img.chinax.com\/nimg\/3b\/c5\/81bb887cfd90a04a71508e59dff5-200x200-1\/customized_npk_compound_fertilizer_production_line_with_dry_roller_extrusion_granulator_for_7_8t_2fh_capacity_and_no_drying_proces.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"DZJ Series","Certification":"SGS, ISO, BV","Place of Origin":"Zhegzhou, Henan Province China"}}
Energy-Saving Non-Drying Compound Fertilizer Granulation Line
Product Overview
Traditional fertilizer processing demands high energy consumption due to massive rotary dryers. As a premier fertilizer plant manufacturer, we have engineered the revolutionary Energy-Saving Non-Drying Compound Fertilizer Granulation Line to eliminate this costly step. This advanced low energy fertilizer plant utilizes ambient-temperature dry press technology, bypassing fluid beds or fuel-burning equipment entirely. Driven by our heavy-duty non-drying fertilizer granulator, this complete compound fertilizer line handles raw materials at room temperature, delivering hard, high-density granules while slashing your factory electricity and fuel expenses.
Key Performance Features
Ultimate Thermal Cost Savings: By eliminating the rotary dryer and cooling drum, this no dryer granulation process slashes operational gas and coal consumption to absolute zero.
Instant Compaction & Shaping: High-pressure double rollers achieve immediate dry agglomeration, allowing raw materials to be molded and packed in a continuous, rapid cycle.
Compact Plant Footprint: The absence of bulky thermal systems reduces the required floor space by 40%, significantly minimizing your initial factory infrastructure investment.
Heavy-Duty Structural Longevity: Built for 24/7 continuous industrial operation, the main non-drying fertilizer granulator features enclosed oil-bath lubrication and hardened alloy gears.
Technical Specifications
Production Capacity
1 - 6 Tons/Hour (Turnkey configurations available for medium and small enterprises)
Energy-saving variable frequency motor with high-torque reduction gearbox
Operational Process Flow
Unlike wet granulation systems, this low energy fertilizer plant operates on a streamlined, dry-powder physical compaction framework:
Precision Feed Dosing: The continuous automated batching unit utilizes weight-loss feeders to systematically dose raw urea, ammonium chloride, and potash powders based on your commercial target formulas.
Intensive Dry Blending: A heavy-duty horizontal double-shaft mixer quickly agitates the dry ingredients, ensuring a completely homogeneous powder matrix before the mixture enters the compaction stage.
Low-Temperature Roller Compactor: The mixed dry powder drops directly into the non-drying fertilizer granulator. Two internal rollers exert massive hydraulic force, compressing the loose powder into ultra-dense solid sheets at room temperature.
Mechanical Granule Breaking: The solid compressed sheets are instantly transferred to an under-roller breaking system, where customized claw-style teeth mechanically crush and slice the flakes into raw granular particles.
Sizing & Multi-Stage Screening: The broken particles enter a high-frequency rotary sifter. Standard commercial granules are separated and directed forward, while fine dust and oversized pieces are automatically caught by a recycling loop.
Eco-Friendly Closed-Loop Recirculation: Undersized powder and crushed oversized materials are fed right back into the main hopper via an enclosed belt conveyor, achieving a 100% material utilization rate with zero waste.
Micro-Membrane Granule Coating: Qualified particles enter a compact rotary coating drum. A thin layer of anti-caking oil or protective glazing powder is applied to ensure the granules remain free-flowing during maritime shipping.
Digital Quantitative Bagging: The final coated compound fertilizer moves into an automated packing station, where it is measured, filled into 25kg/50kg woven bags, and thread-sealed for immediate commercial shipping.
Request Your Custom Low Energy Fertilizer Plant Blueprint
Are you tired of skyrocketing electricity and fuel bills in your fertilizer business? Let our engineering team design a custom, high-efficiency no dryer granulation process for your specific factory layout. Contact us today to get detailed machinery specifications, layout drawings, and direct factory pricing!
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...
