SMC CA2‑40Z‑PS Cylinder Repair Kit NBR Rod Piston Cushion Seal Set For 40mm Bore

Product Description:

These tie rod cylinder seal kits are precisely engineered replacement sets specifically designed for the maintenance and overhaul of CA2 series standard pneumatic cylinders. They are available for cylinder bore sizes ranging from 40mm up to 100mm. Each kit includes all the essential sealing components needed for a complete cylinder rebuild, such as the cushion seal, rod seal, piston seal, and cylinder tube gasket. Additionally, every seal kit comes with a grease pack to ensure proper lubrication during installation, with quantities adjusted according to bore size: 10g for 40-50mm, 20g for 63-80mm, and 30g for 100mm bore cylinders.

The seals included in these kits are crafted from premium materials to guarantee durability and reliable operation. Urethane is used for the cushion seal, while NBR (nitrile rubber) is employed for the rod seal, piston seal, and cylinder tube gasket. These materials provide excellent resistance against wear, oil exposure, and abrasion, making them ideal for pneumatic applications. Furthermore, the CA2-Z series cylinders utilizing these seals are approximately 15% lighter than the original CA2 cylinders and meet RoHS compliance standards.

Regular replacement of seals with these kits is essential to restore the cylinder’s optimal performance, prevent air leakage, and significantly extend the service life of existing actuators. This maintenance approach offers a cost-effective alternative to full cylinder replacement. It is important to note that the cushion valve seal is a non-replaceable component and therefore is not included in the seal kit. Additionally, for cylinders with trunnion mounting types, seal replacement is generally not recommended due to the challenges associated with realigning components during reassembly.

Features:

The complete seal kit contains all the necessary components for a full cylinder rebuild. Each kit is equipped with a cushion seal, rod seal, piston seal, and cylinder tube gasket to ensure comprehensive replacement and optimal performance.

This seal kit is available in a broad range of bore sizes, including 40mm, 50mm, 63mm, 80mm, and 100mm, catering to various cylinder specifications and requirements.

Manufactured with high-quality materials, the cushion seal is made of durable urethane, while the rod seal, piston seal, and tube gasket are crafted from NBR (Nitrile Butadiene Rubber). These materials provide excellent resistance against oil and wear, enhancing the longevity and reliability of the seals.

Specifically designed for compatibility with the CA2 series, these kits fit the CA2-Z series standard tie rod pneumatic cylinders. This ensures a perfect match and seamless integration during maintenance.

Each kit also includes a grease pack, which aids in proper lubrication during installation, extending the life of the seals and maintaining cylinder efficiency.

By replacing worn or damaged seals, the kit effectively eliminates air leakage within the cylinder. This restoration helps recover the original force and speed of the pneumatic cylinder, resulting in improved overall performance.

The seal kits are tailored for use with the lightweight CA2-Z series cylinders, which are approximately 15% lighter compared to standard CA2 cylinders, contributing to easier handling and installation.

From a maintenance perspective, this seal kit offers a cost-effective solution. It provides a more affordable alternative to purchasing a new cylinder while significantly extending the service life of the actuator.

The operating temperature range for these seals spans from -10°C to +70°C, making them suitable for a wide variety of applications. Additionally, they support operating pressures between 0.05 to 1.0 MPa, accommodating typical pneumatic system requirements.

These products comply with RoHS standards, ensuring they meet necessary environmental and safety regulations important for sustainable manufacturing and use.

For inventory management, the seal kits are designed with simplicity in mind — featuring a single kit number per bore size. This makes stocking and ordering more straightforward for businesses.

Moreover, grease packs are available separately under product codes GR-S-010 (10g) and GR-S-020 (20g) to suit individual lubrication needs beyond the included pack in the kit.

Technical Parameters:

This norgren service kit is ideal as a pneumatic cylinder repair kit or a norgren cylinder repair kit, providing all necessary seals and gaskets for efficient maintenance.

Applications:

In automated production lines, the maintenance of tie rod cylinders plays a crucial role in ensuring smooth and efficient operations. Regular servicing helps prevent unexpected downtime and extends the lifespan of the equipment.

Conveyor systems, lifting equipment, and various material handling devices rely heavily on cylinders for movement and control. Timely repair and maintenance of these cylinders are essential to guarantee continuous and safe operation.

Cylinders used in packaging and filling equipment require specialized seal kits. These seals ensure that the machinery operates with minimal leakage, maintaining precision and hygiene standards throughout the packaging process.

In automotive production, especially in body assembly and stamping lines, cylinder maintenance is vital. Proper upkeep supports the high-speed and high-precision requirements characteristic of automotive manufacturing.

The harsh environment of furnace operation, rolling mills, and metal processing equipment demands robust cylinder maintenance routines. Ensuring that cylinders function reliably under high temperatures and heavy loads is key to operational success.

In industries such as cement and mining, cylinders are subjected to rigorous tasks in crushing, grinding, and material transport. Replacing seals regularly prevents leaks and maintains the efficiency of these critical processes.

Cylinders used in high-force clamping and pressing applications must be maintained carefully to ensure safety and precision. Proper maintenance reduces wear and enhances the durability of these systems.

For any industrial application requiring dependable tie rod cylinder sealing, standard maintenance and seal replacement practices are fundamental. Reliable sealing solutions contribute to optimal performance and equipment longevity.

Support and Services:

Our Piston Pneumatic Cylinder product comes with comprehensive technical support and services to ensure optimal performance and reliability. We provide detailed product documentation, including installation guides, operation manuals, and maintenance instructions to assist you throughout the product lifecycle.

Our technical support team is available to help troubleshoot any issues, provide application advice, and recommend the best practices for integration and use. We also offer training sessions and webinars to help users understand the product features and maintenance requirements.

In addition, we provide repair and replacement services for our Piston Pneumatic Cylinders to minimize downtime and extend the product’s operational life. Customization options are available to meet specific application needs.

Regular updates and upgrades to the product design and software (if applicable) are provided to enhance performance and comply with industry standards. We are committed to delivering exceptional customer service and ensuring your complete satisfaction with our Piston Pneumatic Cylinder products.

Packing and Shipping:

Product Packaging: Each Piston Pneumatic Cylinder is carefully packaged in a sturdy, custom-fitted box to prevent damage during transit. The cylinder is wrapped in protective foam and sealed in an anti-corrosion plastic bag to ensure it remains clean and free from moisture. All accessories and installation instructions are included within the package.

Shipping: We offer reliable shipping options worldwide, including standard and expedited delivery services. Each package is labeled with a tracking number for easy monitoring. Our logistics partners ensure timely and secure delivery to your specified address. For bulk orders, special shipping arrangements can be made upon request.