Extra Large Bore Industrial Automation Pneumatic Spare Seal Kit CS96-125-PS SMC

Product Description:

These SMC cylinder seal kits are precisely engineered replacement sets intended for the maintenance and overhaul of CS96 series tie rod pneumatic cylinders that comply with ISO 15552 standards. They cater to bore sizes ranging from 32mm up to 160mm. Each kit comes complete with all essential sealing components necessary for a comprehensive cylinder rebuild, including a cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket.

The seals are crafted from high-quality materials such as NBR (nitrile rubber), resin, and urethane. This selection of materials guarantees outstanding durability and reliable performance across a broad spectrum of industrial pneumatic applications. These kits function efficiently within a temperature range of -10°C to +70°C and meet RoHS compliance standards. Additionally, every kit contains a grease pack to ensure proper lubrication during installation. The grease quantity varies by bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm bore sizes.

By regularly replacing seals with these kits, users can restore the optimal performance of cylinders, eliminate air leakage, and significantly extend the service life of their existing actuators. This approach offers a cost-effective alternative to purchasing new cylinders. The CS96 series itself boasts a profile tube design with enclosed tie rods. Moreover, the combination of air cushion and bumper cushion effectively minimizes noise at the end of the stroke, enhancing operational comfort.

Features:

The Complete Seal Kit is designed to provide everything needed for a full cylinder rebuild. Each kit contains a cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket, ensuring comprehensive coverage for maintenance and repairs.

These seal kits are available in a wide range of bore sizes, including 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm, making them suitable for various cylinder applications.

Crafted from high-quality materials such as NBR (nitrile rubber), resin, and urethane, the seals offer excellent resistance to wear and compression set. They are also compatible with typical pneumatic media, enhancing durability and performance.

The kits are specifically designed to be compatible with CS96 series tie rod cylinders that conform to the ISO 15552 standard, assuring quality and proper fit.

For ease of installation, each kit comes with a grease pack to ensure proper lubrication, promoting smooth assembly and long-lasting operation.

By replacing worn seals, the kit helps eliminate internal and external leakage, effectively restoring the cylinder's original force and speed. This results in improved overall performance.

Additionally, the seals support quiet operation by being compatible with cylinders that feature air cushion and bumper cushion combinations, reducing noise levels at the end of the stroke.

Offering a cost-effective maintenance solution, the seal kits extend the service life of actuators at only a fraction of the cost of purchasing a new cylinder.

Installation is quick and straightforward, designed for easy replacement using standard tools, minimizing downtime and labor efforts.

Suitable for operating temperatures ranging from -10°C to +70°C, these kits perform reliably under a wide variety of conditions.

Furthermore, the kits meet RoHS compliance, adhering to important environmental and safety standards.

For convenient inventory management, each bore size corresponds to a single kit number, making it ideal for stocking purposes.

Technical Parameters:

Applications:

In the realm of Factory Automation , maintaining tie rod cylinders is essential for the smooth operation of automated production lines. Regular upkeep ensures these cylinders perform efficiently and minimize downtime.

When it comes to Material Handling , repairing cylinders used in conveyors, pick-and-place units, and various handling systems is a critical task. Proper maintenance helps in sustaining the reliability and longevity of these components.

For Packaging Machinery , replacing seals in cylinders used within packaging and filling equipment is vital. Seal replacement helps maintain airtight operations and prevents leakage during the packaging process.

In the field of Electronic Component Manufacturing , cylinders employed in precision assembly equipment require meticulous upkeep. Ensuring their optimal performance is crucial for maintaining high-quality production standards.

The Food and Beverage Processing industry benefits from the use of specialized seal kits designed for cylinders in processing and packaging lines. These kits help uphold hygiene and operational efficiency.

Lastly, across General Industrial Pneumatics , any application demanding dependable sealing in accordance with ISO 15552 standards necessitates reliable cylinder maintenance and seal integrity.

Support and Services:

Our Pulse Valve Diaphragm is designed to deliver optimal performance and reliability in demanding industrial applications. To ensure the longevity and efficiency of your pulse valve diaphragm, we provide comprehensive technical support and services.

Technical support includes assistance with installation, troubleshooting, and maintenance procedures. Our team of experts is available to guide you through the correct handling and replacement of diaphragms to minimize downtime and extend the life of your equipment.

We offer detailed product documentation, including specifications, compatibility charts, and operational guidelines to help you select the right diaphragm for your specific pulse valve model and application conditions.

Regular maintenance services are recommended to prevent wear and tear, and we provide guidance on inspection intervals and signs of diaphragm failure to look out for. Replacement parts are readily available to ensure quick turnaround times for repairs.

For customized solutions or special requirements, our technical team can work with you to develop diaphragms tailored to unique operating environments and performance criteria.

Committed to quality and customer satisfaction, our support services aim to maximize your pulse valve diaphragm’s operational efficiency and minimize service interruptions.

Packing and Shipping:

Product Packaging:

The Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transportation. Each diaphragm is individually wrapped in a protective film to prevent contamination and damage. The wrapped diaphragms are then placed in sturdy, cushioned boxes designed to absorb shocks and vibrations. Packaging materials are chosen to be environmentally friendly and to maintain the integrity of the product under various shipping conditions.

Shipping:

We offer reliable shipping options to deliver the Pulse Valve Diaphragm safely and promptly to your location. Products are shipped using trusted carriers with tracking available for all orders. Depending on the destination, we provide standard and expedited shipping methods. Special care is taken to handle the packages gently, ensuring the diaphragms arrive in perfect condition ready for immediate use.