SMC ZFC54‑B‑X02 ZFC75‑B‑X02 ZFC Series Special Order Pipeline Filter Integrated

Product Description:

The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particles that could disrupt the operation of pneumatic vacuum circuits. These filters are installed directly in the suction line between the vacuum generator and the suction cup, effectively preventing debris from entering vacuum pumps, ejectors, and valves. This protection helps to significantly extend the lifespan of essential vacuum components.

One of the standout features of the ZFC series is its dual-pressure capability. Each unit can handle vacuum pressures as low as −100 kPa as well as positive pressures up to 1.0 MPa. This makes the series particularly versatile, as it can be used in combined vacuum-and-blow-off circuits without the need for separate filter units. Additionally, the one-touch fittings allow for quick and tool-free connection and disconnection of tubes. The cartridge-type element can also be easily replaced by simply opening the cover with one touch, even when the filter remains connected to the piping system.

The ZFC filters come in a range of port sizes from ø2 mm to ø12 mm in metric measurements and from ø1/8″ to ø3/8″ in inch sizes. Recommended flow rates under vacuum conditions range from 2 L/min to 100 L/min (ANR). Filtration options include 5 μm or 10 μm elements, with the standard filter element providing 95% filtration efficiency. The filter case is transparent and made from special clear nylon, with polycarbonate cases available as a standard option on certain models, allowing for easy visual inspection of the element’s contamination level.

For applications requiring different sizes for inlet and outlet tubing, the ZFC series offers differential-diameter configurations known as X01 and X02. The X01 model features an inlet size smaller than the outlet (for example, IN ø4 mm and OUT ø6 mm), while the X02 model has an inlet larger than the outlet (such as IN ø8 mm and OUT ø6 mm). This flexibility enables precise matching of the filter to existing piping systems without the need for adapters. Moreover, models with the B suffix come equipped with a mounting bracket for secure installation on panels or machinery.

Features:

This unit is designed for compatibility with both dual positive and vacuum pressures. It efficiently operates under vacuum conditions as low as −100 kPa and can withstand positive pressures up to 1.0 MPa, providing versatile performance in various applications.

Equipped with one-touch fittings, this product ensures quick and tool-free tube connection and disconnection. This feature significantly reduces installation and maintenance time, enhancing user convenience.

The cartridge-type element allows for easy replacement by simply opening the cover with one touch, eliminating the need for any tools. This design simplifies maintenance and helps minimize downtime.

A built-in lock mechanism prevents components from scattering when loosened during positive pressure operations, ensuring operational safety and reliability.

The transparent case, made from special clear nylon or polycarbonate, enables clear visual inspection of element contamination. This transparency aids in timely maintenance and keeps the system running smoothly.

Filtration options of 5 μm or 10 μm are available, with the standard element delivering a filtration efficiency of approximately 95%, effectively ensuring the cleanliness of the fluid.

Constructed from molded resin, the unit is both compact and lightweight. The ZFC050 series, for instance, weighs between 4.3 and 4.9 grams, making it ideal for applications where space and weight are critical.

Models with the B-suffix come with an included mounting bracket, facilitating straightforward installation in various setups.

The differential-diameter options, X01 and X02, allow for IN/OUT tubing sizes to differ. This flexibility accommodates existing piping configurations without the need for additional adapters.

With a broad port size range covering metric tubing from ø2 to ø12 mm and inch tubing from ø1/8″ to ø3/8″, this product is adaptable to numerous tubing requirements.

Flow rates vary from 2 to 100 L/min (ANR), making the unit suitable for micro to medium vacuum circuits.

The product is compatible with various tubing materials, including nylon, soft nylon, polyurethane, and soft polyurethane, offering versatility in different setups.

It operates reliably within a temperature range of 0 to 60°C, ensuring no freezing occurs under normal operating conditions.

Finally, the unit boasts a proof pressure of 1.5 MPa, providing a safety margin that protects against pressure surges and enhances durability.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in preventing dust and particles from infiltrating the vacuum circuit, thereby safeguarding ejectors and pumps from potential damage. This ensures the longevity and efficiency of vacuum systems across various applications.

In pick-and-place systems, filtration is essential on robotic hands and material handling suction lines. These filters help maintain clean vacuum pathways, enhancing precision and reliability during the manipulation of components.

The semiconductor and electronics manufacturing industry relies heavily on vacuum filtration to protect vacuum circuits during delicate operations such as chip picking, handling optical lenses, and performing precision assembly tasks. Proper filtration ensures high-quality output and reduces equipment wear.

Automotive assembly processes benefit from vacuum adsorption techniques used in the transfer and retention of body panels and other components. Effective filtration prevents contaminants from interfering with the vacuum systems, promoting smooth and efficient assembly lines.

In the food and medical equipment sectors, vacuum filtration is integral to packaging, processing, and medical device assembly. It ensures that vacuum systems operate cleanly and reliably, meeting stringent hygiene and safety standards.

Printing machinery utilizes vacuum hold-down and transfer filtration to maintain consistent performance. Clean vacuum circuits contribute to accurate material handling and prevent defects caused by contamination.

Automatic transfer equipment requires robust protection for vacuum generators and valves used in automated production lines. Filtration systems help avoid operational disruptions by keeping vacuum pathways free of harmful particles.

Differential-diameter piping layouts benefit from X01/X02 filter configurations, which are specifically designed for systems where inlet and outlet tube sizes differ. These configurations eliminate the need for adapters and reduce potential leak points, enhancing system integrity and reliability.

Customization:

SMC offers customizable Vacuum Accessories with the ZFC050-03B Vacuum Suction Cup, designed to meet your specific needs. As part of the ZFC series, this model features a special clear nylon case material, ensuring durability and visibility during operation. Manufactured in China, the ZFC050-03B guarantees high quality and reliability.

For enhanced versatility, bracket options are included on B-suffix models, allowing easy mounting and integration into your system. The cartridge-type element enables simple element replacement with a tool-free cover opening, minimizing downtime and maintenance efforts.

With a proof pressure of 1.5 MPa at 20°C, these Vacuum Accessories provide robust performance suitable for various industrial applications. Choose SMC’s ZFC series Vacuum Accessories for efficient, customizable vacuum solutions that enhance your productivity.

Support and Services:

Product Technical Support and Services for the Vacuum Suction Cup are designed to ensure optimal performance and customer satisfaction. Our support team provides comprehensive assistance including installation guidance, troubleshooting, and maintenance tips to maximize the efficiency and lifespan of your vacuum suction cup.

We offer detailed product documentation and user manuals to help you understand the specifications, proper usage, and safety precautions. For any technical issues, our experts are available to diagnose problems and recommend effective solutions promptly.

Additionally, we provide customization services to tailor the vacuum suction cups to your specific application requirements. Whether you need different sizes, materials, or configurations, we work closely with you to meet your needs.

Regular maintenance and inspection services are also available to ensure your vacuum suction cups continue to operate at peak performance. Our team can assist with cleaning procedures, part replacements, and performance checks.

We are committed to delivering high-quality products and exceptional customer service to support your operations and help you achieve the best results with our vacuum suction cups.