SMC ZFC‑EL‑1 ZFC‑EL‑2 Original Replacement Filter Element ZFC Series Vacuum

Product Description:

These replacement filter elements have been specifically designed for the ZFC series in-line air suction filters. Their primary function is to protect vacuum circuits from dust and particles that may cause operational issues within pneumatic systems. By supplying the elements as spare cartridges, users can retain the existing filter housing, one-touch fittings, and mounting bracket. This approach allows for the simple renewal of only the contaminated filter media, effectively reducing maintenance costs and minimizing waste compared to replacing the entire filter assembly.

The product line includes four different element part numbers that correspond to the full range of ZFC body sizes. The ZFC-EL-1 is compatible with the ZFC1 body, measuring φ5 × φ3 × L11 mm. The ZFC-EL-2 fits the ZFC3 body with dimensions of φ6 × φ4 × L25 mm. For the ZFC5 body, which measures φ12 × φ8 × L20 mm, the ZFC-EL-3 element is available. Lastly, the ZFC-EL-4 is suited for the ZFC7 body, sized at φ16 × φ12 × L25 mm. Each element is offered in either 5 µm or 10 µm filtration grades. The 10 µm version boasts a 95% collection efficiency and recommends replacement when the differential pressure reaches 0.1 MPa at a 20 kPa vacuum. Typically, cartridges are sold in sets of 10, making them convenient for workshop stock.

Depending on the part number and filtration grade, the element material is either PVF (polyvinyl fluoride) or sintered resin. Both materials provide excellent chemical compatibility for use with compressed air and nitrogen services. The replacement process requires no tools: simply release the lock mechanism, rotate the cover about 90° counterclockwise, remove the old element, insert the new cartridge, and then re-secure the cover by locking it back in place. Additionally, a blue element variant (code X03) is available. This option enhances inspection by making captured white foreign particles more visible.

Features:

The ZFC series includes four distinct part numbers that accommodate all body sizes: ZFC-EL-1 (ZFC1), ZFC-EL-2 (ZFC3), ZFC-EL-3 (ZFC5), and ZFC-EL-4 (ZFC7). These options ensure compatibility across a range of applications.

Filtration is available in either 5 µm or 10 µm ratings, with the 10 µm standard version delivering a 95% collection efficiency. This flexibility allows users to select the filtration level that best suits their needs.

The filter media options include PVF and sintered resin, both offering excellent chemical compatibility with compressed air and nitrogen. This ensures durability and reliable performance in various industrial environments.

Replacement of the filter elements is designed to be tool-free. A locking mechanism combined with a 90° cover rotation enables cartridge changes without the need to disconnect any tubing, simplifying maintenance tasks.

Because the existing housing and fittings are retained during element changes, only the contaminated element is replaced. This approach helps reduce maintenance costs and minimizes waste.

An optional blue element (code X03) is available, coloring the media to make white foreign particles clearly visible during inspections, thereby improving quality control.

These filter elements are commonly supplied in sets of 10, providing a convenient stock for workshops to support scheduled maintenance routines.

The ZFC filter elements are suitable for use in both positive pressure and vacuum circuits. The parent ZFC filter functions effectively within a pressure range from −100 kPa up to 1.0 MPa.

Element replacement is triggered at a differential pressure of 0.1 MPa, providing a clear indicator to perform timely preventive maintenance and ensure consistent filtration performance.

The lightweight design of the cartridge makes handling easier and reduces storage space requirements compared to complete filter units, enhancing convenience for users.

Technical Parameters:

Applications:

Scheduled maintenance of vacuum filters involves replacing only the filter element while keeping the original ZFC housing, bracket, and one-touch fittings intact. This approach helps maintain system integrity and reduces replacement costs.

In pick-and-place vacuum circuits, it is essential to protect ejectors and vacuum pumps from dust ingress, especially on robotic handling lines. Proper filtration ensures the reliability and efficiency of these automated systems.

The semiconductor and electronics manufacturing sectors rely on timely element replacement within vacuum suction lines used for handling chips, lenses, and other precision components. This maintenance helps to uphold product quality and equipment performance.

Automotive assembly processes utilize vacuum adsorption circuits for transferring body panels and various components. Maintaining these circuits through regular filter element renewal is critical to ensuring smooth and reliable operation.

In the food and medical equipment industries, vacuum filtration maintenance plays a vital role in packaging, processing, and device assembly. Keeping filtration systems clean ensures hygiene and compliance with industry standards.

Printing and paper handling applications require vacuum hold-down and transfer circuits that depend on routine renewal of filter elements. This upkeep preserves product quality and minimizes downtime.

Workshops often maintain stock of 10-piece element sets designed for multi-station vacuum systems and planned shutdown maintenance. Having these readily available supports efficient and timely filter replacements.

Customization:

The SMC ZFC050 Vacuum Suction Cup, part of the ZFC series, offers exceptional product customization services tailored to meet your specific needs. Manufactured in China, this suction cup complete is designed with high-quality PVF (polyvinyl fluoride) and sintered resin materials to ensure durability and optimal performance.

Featuring a tool-free replacement method that includes a lock release and 90° cover rotation, maintenance and part replacement are quick and hassle-free, minimizing downtime in your operations. With a collection efficiency of 95% for particles sized 10 µm, this vacuum accessory guarantees superior filtration and cleanliness during use.

Operating efficiently within a temperature range of 0 to 60°C (no freezing), the ZFC050 suction cup complete is ideal for various industrial applications requiring reliable vacuum accessories. Trust the SMC brand for advanced product customization and high-quality vacuum suction solutions.

Packing and Shipping:

Product Packaging and Shipping

Each Vacuum Suction Cup is carefully packaged to ensure it arrives in perfect condition. The product is placed in a protective plastic bag and then securely packed in a sturdy cardboard box to prevent any damage during transit.

For bulk orders, the individual boxes are packed into larger cartons with appropriate cushioning materials to minimize movement and impact.

We offer multiple shipping options including standard, expedited, and express delivery to meet your needs. All shipments are tracked and insured for your peace of mind.

Typical delivery times range from 3 to 10 business days depending on the destination and shipping method selected.

If you have any special packaging or shipping requirements, please contact our customer service team and we will be happy to accommodate your requests.