SMC ZFC100‑04B ZFC Series In‑Line Air Suction Filter 10μm Filtration For 4MM

Product Description:

The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust, particles, and other contaminants. These impurities can disrupt the operation of pneumatic vacuum circuits, so the filters play a crucial role in maintaining system reliability. Installed directly in the suction line between the vacuum generator and the suction cup, the filters effectively block debris from entering vacuum pumps, ejectors, and valves, thereby extending the lifespan of these critical vacuum components.

One of the standout features of the ZFC series is its dual-pressure functionality. A single unit is capable of handling vacuum pressure as low as −100 kPa as well as positive pressure up to 1.0 MPa. This makes it ideal for systems that combine vacuum and blow-off circuits, eliminating the need for multiple separate filter units. Additionally, the filters come equipped with one-touch fittings that allow for quick, tool-free connection and disconnection of tubes. The cartridge-type element inside the filter can be easily replaced by simply opening the cover with one touch, even while the filter is still connected to the piping system.

The ZFC series accommodates a range of port sizes, from ø4 mm to ø12 mm in metric measurements, and from ø5/32″ to ø3/8″ in inch sizes. The recommended flow rates span from 10 L/min to 100 L/min (ANR) under vacuum conditions. Filtration options include 5 μm and 10 μm elements, with the standard 10 μm cartridge providing 95% filtration efficiency. The filter's transparent casing, made from special clear nylon or polycarbonate on some variants, allows users to visually inspect the element for any contamination. Furthermore, models with the B-suffix feature a mounting bracket, enabling secure installation on panels or machines.

Features:

This unit offers dual compatibility with both positive and vacuum pressure, efficiently handling a range from −100 kPa vacuum up to 1.0 MPa positive pressure. This versatility makes it suitable for diverse applications requiring varying pressure conditions.

Equipped with one-touch fittings, the device enables fast and tool-free tube connection and disconnection. This feature simplifies installation and maintenance, saving time and effort during setup or servicing.

The cartridge-type element design allows for quick replacement by simply opening the cover with one touch. No additional tools are needed for this process, and the element can be replaced even while the unit remains connected to the piping.

To ensure safety during operation under positive pressure, a lock mechanism is integrated. This prevents components from scattering if they become loosened, thus maintaining the integrity and safety of the system.

The transparent case, made from special clear nylon or polycarbonate, permits visual inspection of element contamination. This feature helps users monitor the condition of the element without disassembly.

Filtration efficiency is optimized with options of 5 μm or 10 μm filtration. The standard 10 μm element provides 95% filtration efficiency, ensuring reliable performance in removing contaminants.

Constructed from molded resin, the unit is compact and lightweight. For instance, the ZFC100 series weighs only 11.5 grams, facilitating easy handling and installation where space and weight are considerations.

Models with a B-suffix come with a mounting bracket included. This bracket supports secure and stable installation, enhancing convenience and safety.

The unit supports a broad port range that covers metric tubing sizes from ø4 to ø12 mm and inch tubing sizes from ø5/32″ to ø3/8″. This wide compatibility ensures flexibility for various tubing requirements.

Flow rates range from 10 to 100 L/min (ANR), making the unit suitable for small to medium vacuum circuits. This allows it to meet the demands of different system sizes efficiently.

Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane. This wide applicability offers users flexibility in choosing tubing based on their system needs.

The device operates reliably within a temperature range of 0 to 60°C, ensuring that it performs well without freezing under typical environmental conditions.

The element’s differential pressure resistance varies by series: 0.15 MPa for the ZFC10 and ZFC20 series, and 0.10 MPa for the ZFC05 series. This specification ensures the element’s durability according to the application demands.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum system. This safeguard helps avoid damage to important components such as ejectors and pumps, thereby ensuring the longevity and reliability of the equipment.

In the field of pick-and-place systems, filtration is essential on both robotic hands and material handling suction lines. This filtration ensures that the vacuum circuits remain clean, which is vital for maintaining precision and efficiency in automated operations.

The semiconductor and electronics manufacturing industry benefits greatly from vacuum filtration technology. It is used to protect vacuum circuits involved in delicate processes such as chip picking, handling optical lenses, and performing precise assembly tasks.

Automotive assembly lines utilize vacuum adsorption for transferring and retaining body panels and various components. Effective filtration in these vacuum systems ensures smooth handling and reduces the risk of contamination and equipment failure.

In food and medical equipment sectors, vacuum filtration is applied during packaging, processing, and the assembly of medical devices. This filtration helps maintain hygiene standards and protects vacuum equipment from contaminants.

Printing machinery relies on vacuum hold-down and transfer filtration to ensure stable and accurate paper handling. Proper filtration in vacuum systems minimizes downtime and maintains consistent print quality.

Automatic transfer equipment benefits from vacuum filtration by protecting vacuum generators and valves within automated production lines. This protection enhances system reliability and operational uptime.

For systems that combine vacuum and blow-off circuits, a single filter can effectively manage both vacuum adsorption and positive-pressure release functions. This dual capability simplifies maintenance and improves overall system performance.

Support and Services:

Product Technical Support and Services for Vacuum Suction Cup

Thank you for choosing our Vacuum Suction Cup. To ensure optimal performance and longevity of your product, please follow the guidelines below.

Installation and Usage: Before installation, clean the surface where the suction cup will be attached to remove dust, dirt, and grease. Ensure the surface is smooth, non-porous, and dry for maximum suction power. Press the suction cup firmly against the surface to create a strong vacuum seal.

Maintenance: Regularly clean the suction cup with mild soap and warm water to maintain its suction ability. Avoid using harsh chemicals or abrasive materials that may damage the cup. Inspect the suction cup for wear or damage before each use and replace if necessary.

Troubleshooting: If the suction cup does not adhere properly, ensure the surface is suitable and clean. Reapply the suction cup by pressing firmly and removing any air bubbles. For persistent issues, check if the suction cup material has hardened or cracked and consider replacement.

Warranty and Repairs: Our Vacuum Suction Cups come with a limited warranty covering manufacturing defects. This warranty does not cover damage caused by improper use or wear and tear. For warranty claims or repair services, please refer to the warranty terms provided with your product.

We are committed to providing excellent support to ensure your satisfaction with our Vacuum Suction Cup. For further assistance, please consult the user manual or visit our support website.

Packing and Shipping:

Product Packaging: Each Vacuum Suction Cup is carefully packaged in a sturdy, eco-friendly box to prevent damage during transit. The packaging includes a protective plastic film on the suction surface to maintain cleanliness and effectiveness. Clear instructions for use are printed inside the box, ensuring a hassle-free experience for the customer.

Shipping: We offer reliable and fast shipping services worldwide. Each order is securely packed to avoid any damage during delivery. Tracking information will be provided once the product has been dispatched. For bulk orders, special packaging and shipping arrangements can be made upon request to ensure safe and timely delivery.