SMC ZFC200‑08 ZFC Series Miniature Inline Suction Filter One‑Touch Push‑In

Product Description:

The ZFC series consists of compact in-line air suction filters designed specifically to safeguard vacuum equipment from dust, particles, and other contaminants that may cause operational issues within pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup, effectively preventing debris from entering vacuum pumps, ejectors, and valves. This protective measure helps to extend the service life of essential vacuum components.

A notable feature of the ZFC series is its dual-pressure capability. Each unit is capable of managing both vacuum pressure, down to −100 kPa, and positive pressure, up to 1.0 MPa. This versatility makes the filters highly suitable for combined vacuum-and-blow-off circuits, eliminating the need for separate filter units for different pressure conditions. Additionally, the one-touch fittings facilitate quick and tool-free connection and disconnection of tubing, while the cartridge-type element can be easily replaced by simply opening the cover with a single touch—even while the filter remains connected to the piping system.

The ZFC series offers a range of port sizes from ø4 mm to ø12 mm in metric measurements and ø5/32″ to ø3/8″ in inch measurements. The filters support recommended flow rates between 10 L/min and 100 L/min (ANR) under vacuum conditions. Filtration options include 5 μm or 10 μm elements, with the standard 10 μm filter achieving an impressive 95% filtration efficiency. The transparent casing is constructed from special clear nylon, with polycarbonate available as a standard option on certain models, allowing users to visually inspect the filter element for any contamination. Furthermore, models with the B suffix come equipped with a mounting bracket to ensure secure installation on panels or machinery.

Features:

This unit offers dual compatibility with both positive and vacuum pressures, capable of handling vacuum levels down to −100 kPa and positive pressures up to 1.0 MPa. Such versatility makes it suitable for a wide range of applications.

Featuring one-touch fittings, the device enables quick and tool-free tubing connection and disconnection. This design greatly simplifies installation and maintenance procedures, saving valuable time.

The cartridge-type element allows for rapid replacement by simply opening the cover with a single touch. No tools are necessary, and the replacement can be done even while the unit remains connected to the piping system.

To enhance safety and convenience, a lock mechanism is incorporated. This feature prevents components from becoming scattered when loosened during positive pressure operations.

The transparent case, made from special clear nylon or polycarbonate, permits easy visual inspection of the element for contamination, ensuring timely maintenance.

Filtration options include 5 μm or 10 μm elements, with the 10 μm standard element delivering a filtration efficiency of 95%, effectively protecting downstream equipment.

Constructed from molded resin, the unit is both compact and lightweight. For example, the ZFC100 series weighs merely 11.5 grams, making it easy to handle and install in constrained spaces.

B-type models come equipped with a B-suffix bracket, which offers a secure mounting option for stable installation in various environments.

The product supports a broad range of port sizes, accommodating metric tubing from ø4 to ø12 mm, as well as inch tubing sizes from ø5/32″ to ø3/8″. This flexibility ensures compatibility with many tubing standards.

Flow rates range between 10 to 100 liters per minute (ANR), making the unit suitable for small to medium vacuum circuit applications.

Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane, offering users various options depending on their system requirements.

The operating temperature range of 0 to 60°C ensures reliable performance under typical environmental conditions without the risk of freezing.

Element differential pressure resistance varies by series, with the ZFC10 and ZFC20 series supporting up to 0.15 MPa, while the ZFC05 series supports up to 0.10 MPa. This ensures the element maintains integrity under specified pressure differentials.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in preventing dust and various particles from entering the vacuum system. This helps to safeguard vital components such as ejectors and pumps from potential damage caused by contamination.

In pick-and-place systems, filtration is applied on the robotic hands as well as the suction lines used for material handling. This ensures the reliability and efficiency of the robotic operations by maintaining clean vacuum circuits.

The semiconductor and electronics manufacturing industries rely heavily on filtration to protect vacuum circuits during processes such as chip picking, optical lens handling, and precision assembly. Clean vacuum lines are essential for maintaining the high standards required in these fields.

Automotive assembly utilizes vacuum adsorption for the transfer and retention of body panels and components. Effective filtration prevents damage and contamination, ensuring smooth assembly operations.

In the food and medical equipment sectors, vacuum filtration is critically important in packaging, processing, and assembling medical devices. This guarantees hygiene and safety standards are upheld throughout production.

Printing machinery benefits from vacuum hold-down and transfer filtration, which maintains the cleanliness and functionality of the vacuum circuits, consequently improving printing precision and reducing downtime.

Automatic transfer equipment also incorporates vacuum filtration to protect vacuum generators and valves within automated production lines, preserving equipment longevity and process stability.

For systems that combine vacuum and blow-off circuits, a single filter is often used to manage both vacuum adsorption and positive-pressure release. This dual functionality simplifies the filtration setup and enhances overall system efficiency.

Support and Services:

Product Technical Support and Services

Thank you for choosing our Vacuum Suction Cup. To ensure optimal performance and longevity of your product, please follow the guidelines and support services outlined below.

Installation and Usage:

Before using the suction cup, clean the surface where it will be applied to remove dust, grease, and other contaminants. Ensure the surface is smooth, non-porous, and dry for maximum adhesion. Press the suction cup firmly against the surface and activate the vacuum mechanism as instructed in the product manual.

Maintenance:

Regularly inspect the suction cup for signs of wear or damage. Clean the cup with mild soap and water, avoiding harsh chemicals that could degrade the material. Store the suction cup in a cool, dry place when not in use to prevent deformation.

Troubleshooting:

If the suction cup fails to adhere properly, check for surface cleanliness and ensure there are no air leaks in the vacuum seal. Reapply the suction cup following the installation instructions. If the problem persists, consult the troubleshooting section of the product manual or seek technical support.

Warranty and Service:

Our Vacuum Suction Cup comes with a limited warranty against manufacturing defects. Please review the warranty terms included with your product. For service or replacement requests, retain your purchase receipt and product packaging.

For further assistance, please refer to the detailed user manual or visit our support website.

Packing and Shipping:

Product Packaging: Each Vacuum Suction Cup is carefully packaged in a durable, eco-friendly box to ensure maximum protection during transit. The packaging includes a soft foam insert to prevent any damage or scratches to the suction cup surface. Clear instructions and warranty information are included inside the box for user convenience.

Shipping: We offer reliable and fast shipping options worldwide. All orders are processed within 1-2 business days and shipped via trusted carriers to ensure timely delivery. Tracking information will be provided once your order has been dispatched. For international shipments, customs duties and taxes may apply depending on the destination country.