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FI40 Heavy-Duty Internal Flange Facer: The 6" to 40" Versatility Specialist
The FI40 Flange Facer is a robust, bore-mounted machining solution engineered for high-precision in-situ restoration of medium-to-large scale flanges. With an expansive working range of 6 to 40 inches (153-1000 mm), this machine is the preferred choice for technicians requiring workshop-level flatness in challenging field environments. It is specifically built to return corroded or warped sealing surfaces to strict ASME B16.5 standards, ensuring zero-leakage integrity for critical infrastructure.
SPECIFICATIONS
Item
FI40P (Pneumatic)
FI40E (Electric)
Drive Type
Pneumatic Motor (2.2 Hp / 1.7 kW)
Electric Servo Motor (2.2 Hp / 1.7 kW)
Air Consumption
1.8 m³/min @ 0.6 MPa
N/A
Voltage
N/A
220-240 V, 50/60 Hz
Facing Diameter
153-1000 mm (6"-40")
153-1000 mm (6"-40")
ID Mounting Range
145-910 mm (3.78"-28.35")
145-910 mm (3.78"-28.35")
Feed Speed
0.11,0.14,0.17,0.23,0.37,0.5 mm/rev
0.11,0.14,0.17,0.23,0.37,0.5 mm/rev
Rotation Speed
10-33 rpm
0-40 rpm
Shipping Weight
310 kg
350 kg
Shipping Dimensions
1250*640*605 mm
1250*640*775 mm
PRODUCT ADVANTAGES
Why Choose the FI40 Flange Facer?
Massive Machining Envelope: A single-machine solution that covers diameters from 6" up to 40", significantly reducing equipment overhead on large-scale projects.
Multi-Profile Capability: Seamlessly machines Flat Face (FF), Raised Face (RF), and RTJ (Ring Type Joint) grooves, as well as custom V-grooves and chamfers.
Dual-Drive Adaptability: Pneumatic: High-torque air motor designed for ATEX zones and spark-sensitive refinery environments. Electric Servo: Advanced digital control for ultra-stable RPM and ultra-fine finishes in controlled maintenance shops.
High-Rigidity Guidance: Utilizing premium NSK precision bearings and a heavy-duty "V" linear guide system, the FI40 eliminates chatter and delivers superior surface flatness.
Selectable Feed Rates: Features six distinct automatic feed settings, allowing operators to produce the exact phonographic (spiral) finish required for various gasket types.
Omnidirectional Tool Post: The 360° swivel head enables complex beveling, groove cutting, and micro-adjustments for non-standard flange profiles.
APPLICATION INDUSTRIES
Oil & Gas (Pipeline flange repair, wellhead maintenance)
Chemical Processing Plants
Power Generation (Nuclear, thermal, hydro)
Shipbuilding & Offshore Platforms
Petrochemical Refineries
Maintenance & Repair Services (MRO)
FLANGE FACER MACHINE SELECTION TABLE
Model
Facing Diameter Range
ID/OD Mounting Range
Drive Type
FI14M
1.07" to 14" (27.2-355.6 mm)
1.07" to 10.63" (27.2-270 mm)
Manual
FE12P
0-12" (0-305 mm)
2-17.7" (50-450 mm)
Pneumatic (1.0 kW)
FE12E
0-12" (0-305 mm)
2-17.7" (50-450 mm)
Electric Servo motor (1.0 kW)
FI26P
4.72-27.56" (120-700 mm)
3.78-28.35" (96-720 mm)
Pneumatic (1.0 kW)
FI26E
4.72-27.56" (120-700 mm)
3.78-28.35" (96-720 mm)
Electric Servo motor (1.0 kW)
FI40P
6-40" (153-1000 mm)
5.7-35.8" (145-910 mm)
Pneumatic (1.7 kW)
FI40E
6-40" (153-1000 mm)
5.7-35.8" (145-910 mm)
Electric Servo motor (1.5 kW)
FI60P
12.6-59" (320-1500 mm)
11.4-57" (290-1450 mm)
Pneumatic (3.0 kW)
FI60E
12.6-59" (320-1500 mm)
11.4-57" (290-1450 mm)
Electric Servo motor (3.0 kW)
FI80P
26.34-80" (670-2032 mm)
31.1-74.8" (790-1900 mm)
Pneumatic (3.0 kW)
FI80E
26.34-80" (670-2032 mm)
31.1-74.8" (790-1900 mm)
Electric Servo motor (3.0 kW)
Frequently Asked Questions (FAQ) - FI40 Flange Facer
Q1: What is the maximum and minimum flange diameter the FI40 can machine?
A: The FI40 Flange Facer can machine flanges from 6 inches (153 mm) to 40 inches (1000 mm) in diameter, making it ideal for a wide range of industrial applications.
Q2: Is the machine suitable for both flat face (FF) and raised face (RF) flanges?
A: Yes, the FI40 is capable of machining flat face (FF), raised face (RF), ring type joint (RTJ), and other groove profiles such as V grooves and weld repairs, all in compliance with ASME standards.
Q3: What are the differences between the pneumatic and electric models?
A: FI40P (Pneumatic) uses a air motor, suitable for explosive environments or sites without power supply. FI40E (Electric) features a servo motor, offering precise speed control and ease of use in well-powered settings.
Q4: Can the FI40 be used in vertical or overhead positions?
A: Yes, thanks to its internally mounted design and modular structure, the FI40 can operate in any orientation, including vertical and overhead setups.
Q5: How long does it take to set up the machine on-site?
A: With its quick-set independent mounting bases and micro-adjustable jaws, setup typically takes 15-30 minutes, depending on the flange condition and operator experience.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2014
Total Annual:
10000000-20000000
Employee Number:
100~120
Ecer Certification：
Verified Supplier
MT Portable Machine was established in 2014 and is headquartered in Wuxi, Jiangsu Province, China. With decades of expertise in the field of portable machine tools, we have successfully
expanded our products and services to customers worldwide. What began as a small team of just three people has s...
MT Portable Machine was established in 2014 and is headquartered in Wuxi, Jiangsu Province, China. With decades of expertise in the field of portable machine tools, we have successfully
expanded our products and services to customers worldwide. What began as a small team of just three people has s...
