Customized Forging High Carbon Steel Gearboxes Input Output Shaft For Wind

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Price： USD500-USD1000/piece
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Payment Terms	T/T
Delivery Time	30-45days
Packaging Details	Pallet
Supply Ability	65000 tons per year
Utstandard	Customizable
Color	Original
Heating Treatment	N+T
Port	Shanghai
Molding Style	Forging
Tolerance	±0.01mm
Loading Of Port	Shanghai.
Test Certificate	UT,SIZE REPORT Mechanical Properties
Brand Name	Tiangong
Certification	ISO9001, ISO14001,ISO45001
Place of Origin	Changzhou, China
Model Number	TG-109

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Product Details
Company Details

Product Specification


Payment Terms	T/T	Delivery Time	30-45days
Packaging Details	Pallet	Supply Ability	65000 tons per year
Utstandard	Customizable	Color	Original
Heating Treatment	N+T	Port	Shanghai
Molding Style	Forging	Tolerance	±0.01mm
Loading Of Port	Shanghai.	Test Certificate	UT,SIZE REPORT Mechanical Properties
Brand Name	Tiangong	Certification	ISO9001, ISO14001,ISO45001
Place of Origin	Changzhou, China	Model Number	TG-109
High Light	customized forging high carbon steel ，gearboxes input output shaft ，forging high carbon steel gearboxes

We provide forged input and output shafts crafted from high-quality carbon steel grades such as 35# and 45#, along with other customized specifications to meet diverse industrial needs. These critical components are precision-engineered to reliably transmit power, serving as the essential links between power sources and mechanical loads in various machinery. Our forging process ensures that each shaft possesses superior strength, durability, and a robust internal structure capable of enduring rigorous operational demands.

Product Features

Optimized Material Selection: Utilizing common industrial carbon steel grades like 35# and 45#, known for their excellent balance of strength, hardness, and machinability, with options for customized alloys to meet specific performance requirements.
Enhanced Mechanical Properties: The forging process refines the grain structure, eliminating internal defects and improving the shaft's tensile strength, yield strength, impact resistance, and significantly boosting its fatigue life under cyclic loading.
Precision and Balance: Manufactured to tight dimensional tolerances, ensuring excellent concentricity and balance, which is crucial for minimizing vibration and noise, and maximizing efficiency in high-speed rotating applications.
Robust Power Transmission: Designed to effectively transfer rotational power and torque, these shafts are built to withstand continuous heavy loads and operational stresses without deformation or premature failure.
Tailored to Application: Fully customizable in terms of length, diameter, features (e.g., splines, keyways, flanges), and heat treatment, allowing for seamless integration into diverse mechanical systems.

Application Scenarios

These carbon steel forged input and output shafts are fundamental components across numerous industries, playing a vital role in power transmission systems:

Automotive & Commercial Vehicles:
- Input Shafts: Connect the engine's power (via the clutch) to the transmission, driving the internal gears.
- Output Shafts: Transmit power from the transmission to the differential and ultimately to the wheels, driving the vehicle. Found in manual, automatic, and heavy-duty vehicle transmissions.
Industrial Gearboxes & Reducers:
- Input Shafts: Receive power from motors or engines, driving the first stage of gears within the gearbox.
- Output Shafts: Deliver the adjusted speed and torque from the gearbox to the driven machinery (e.g., conveyors, mixers, pumps, fans).
Heavy Machinery & Construction Equipment:
- Essential in the drivetrains of excavators, bulldozers, loaders, and cranes for transmitting power to tracks, wheels, and hydraulic systems.
Wind Energy Systems:
- Input and output shafts within the main gearbox of wind turbines, managing the enormous power transfer from the rotor to the generator.
Marine & Offshore Industry:
- Critical components in marine gearboxes for propulsion systems, winches, and auxiliary machinery on ships and offshore platforms.
Mining & Metallurgy:
- Used in gearboxes for crushers, conveyors, and other heavy equipment where reliable power input and output are essential for material processing.

Item	Details
Product Name	35#,45#,and More Customized Carbon Steel Forgings Input And Output Shaft
Material Grades	- 35#,45#,and More Customized Carbon Steel
Forging Equipment	- Hydraulic hammers: 5T / 8T / 12T- Large open-die forging press with core boring capability- Near-net shape forging for components with complex geometries
Manufacturing Process	Hot Forging → Intermediate Heat Treatment → Optional Core Boring / Drilling →Rough / Semi-Finish Machining → UT & Dimensional Inspection
Forging Ratio	≥ 3.0 — Promotes directional grain flow, ensuring excellent load-bearing capacity and fatigue resistance in metallurgical applications
Heat Treatment Options	- Normalizing and tempering for enhanced mechanical properties- Stress relief treatment to ensure dimensional stability
Testing & Inspection	- Chemical: Spectrometer-controlled composition analysis- Mechanical: Hardness, tensile, yield, impact toughness- Ultrasonic (UT): Multi-angle flaw detection, including bore zone- Dimensional: Length, diameter, straightness, concentricity
Value-Added Services	- Benefit-Driven & Concise Precision-Fit & Ready for Assembly: We deliver custom-shaped components designed for perfect integration with your metallurgical equipment. Each part comes with pre-machined surfaces for seamless assembly and is laser-marked for instant identification and full lifecycle traceability.

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory



Business Type:

Manufacturer,Exporter,Seller 


Year Established:

1994 


Total Annual:

27.5 million -28 million


Employee Number:

135~150 


Ecer Certification：

Verified Supplier 

About CHANGZHOU TIANGONG We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet ... About CHANGZHOU TIANGONG We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet ...

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Reach Us
Changzhou Tiangong Forging Co., Ltd.
Wangxia Village, Luoxi Town, Xuejia Town, Xin Bei District, Changzhou City, Jiangsu Province, China
https://www.freeforgings.com/

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