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China factory - Changzhou Tiangong Forging Co., Ltd.

Changzhou Tiangong Forging Co., Ltd.

  • China,Changzhou ,Jiangsu
  • Verified Supplier

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China High Precision Carbon Steel Gear Blank Forgings For Industrial Drives
China High Precision Carbon Steel Gear Blank Forgings For Industrial Drives

  1. China High Precision Carbon Steel Gear Blank Forgings For Industrial Drives
  2. China High Precision Carbon Steel Gear Blank Forgings For Industrial Drives
  3. China High Precision Carbon Steel Gear Blank Forgings For Industrial Drives

High Precision Carbon Steel Gear Blank Forgings For Industrial Drives

  1. MOQ: 1
  2. Price: USD500-USD1000/piece
  3. Get Latest Price
Payment Terms T/T
Supply Ability 56000 Tons per year
Delivery Time 30days
Packaging Details Pallet
Application Industrial Drives
Section shape Customizable
Secondary or not Non-secondary,No,we are new product
Material carbon steel
Oem/Odm Available
Port Shanghai
Test Report UT ,SIZE ,MATERIAL
Forging Ratio 3
Brand Name Tiangong
Certification ISO9001, ISO14001,ISO45001
Place of Origin Changzhou, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 56000 Tons per year
Delivery Time 30days Packaging Details Pallet
Application Industrial Drives Section shape Customizable
Secondary or not Non-secondary,No,we are new product Material carbon steel
Oem/Odm Available Port Shanghai
Test Report UT ,SIZE ,MATERIAL Forging Ratio 3
Brand Name Tiangong Certification ISO9001, ISO14001,ISO45001
Place of Origin Changzhou, China
High Light high Precision carbon steel forgingprecision carbon steel forgings ISO45001Blank Forgings

Precision Carbon Steel Gear Blank Forgings are near-net-shape components manufactured for industrial gear systems. Produced through precision open die forging or free forging using carbon steels , these blanks feature optimized machining allowances and dimensional stability. Designed as foundational components for high-torque gears in power transmission equipment.

Key Characteristics

  1. Controlled Machining Allowance

    • Forging tolerances minimize material waste during gear cutting.

  2. Enhanced Grain Flow

    • Directional grain structure follows gear contours, improving fatigue life.

  3. Uniform Density

    • ≥3.5:1 forging ratio eliminates internal defects.

  4. Material Consistency

    • Homogeneous microstructure ensures predictable machining/hardening response.

  5. Cost Efficiency

    • Near-net shape reduces machining hours by 30-40% vs. solid billets.

Primary Applications

Item Details
Product Name Precision Carbon Steel Gear Blank Forgings for Industrial Drives
Material Grades - carbon steels engineered for strength and machinability - Custom compositions suitable for gear blank applications in heavy-load conditions
Forging Equipment - Hydraulic Presses: 5T, 8T, 12T - Capable of producing large-diameter gear blanks with refined grain structure
Manufacturing Process Raw Material Inspection → Preheating → Open Die Forging → Heat Treatment → Rough Machining → Non-Destructive Testing → Final Machining (if required) → Dimensional Inspection → Packaging
Forging Ratio ≥ 3.0 — Ensures dense internal structure and high fatigue resistance for rotating transmission parts
Applications - Gear blanks for industrial gearbox assemblies - Transmission components in mining, cement, and lifting machinery - Drive gears for presses, compressors, and mechanical actuators
Delivery Conditions - Delivered in heat-treated condition for stability and machinability - Optional: As-forged, stress-relieved, or semi-machined based on processing requirements
Testing & Inspection - Chemical Analysis via Optical Spectrometry - Mechanical Testing: Tensile, Hardness - Non-Destructive Testing: Ultrasonic Testing (UT), Magnetic Particle Testing (MT) - Dimensional accuracy verification using calibrated instruments

 

Industry Component Use Case
Wind Energy Main gearbox planetary carriers
Cement Production Rotary kiln drive pinions
Mining Conveyors Reducer gear assemblies
Steel Rolling Mill stand gear couplings
Marine Propulsion Reduction gear segments

 

The steel forgings production flow:

raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

 

Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.

2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.

3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.

4. What is your production lead time?

With stock: Around 30 days

Without stock: 40–45 days

5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.

Request a Quote
Please send your technical drawings and requirements to us. Our engineers will review and provide you with a professional quotation and solution shortly.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    1994

  • Total Annual:

    27.5 million -28 million

  • Employee Number:

    135~150

  • Ecer Certification:

    Verified Supplier

About CHANGZHOU TIANGONG    We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet ... About CHANGZHOU TIANGONG    We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet ...

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  • Reach Us
  • Changzhou Tiangong Forging Co., Ltd.
  • Wangxia Village, Luoxi Town, Xuejia Town, Xin Bei District, Changzhou City, Jiangsu Province, China
  • https://www.freeforgings.com/

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