Metallurgical Press Open Die Forging Fatigue Resistance Alloy Forging Process

Product Specification

Wear-Resistant Open Die Forgings for Metallurgical Press and Rolling Mills are engineered to deliver exceptional durability and mechanical stability under extreme compressive and cyclic loads. Manufactured from high-strength alloy or carbon steels, these forgings are heat treated to optimize surface hardness while maintaining a tough, ductile core — essential for components subjected to constant impact, pressure, and thermal fluctuations in metallurgical operations.

Product Features

• High Wear Resistance: Heat treated for superior surface hardness to withstand abrasive and impact-intensive operations.

• Optimized Core Toughness: Maintains ductile, crack-resistant core to ensure structural safety under heavy loads.

• Directional Grain Flow: Open die forging process enhances fatigue resistance and mechanical strength.

• Large-Size Capability: Suitable for producing large-section components with high dimensional accuracy.

• Custom Geometry: Supports intricate or asymmetric designs per end-use functional requirements.

• Excellent Load-Bearing Capacity: Engineered to perform in high-pressure, cyclic load environments typical of heavy industrial machinery.

Application Fields

• Metallurgical Hydraulic Presses: Forged press columns, crossheads, rams, platens, and shafts.

• Rolling Mill Equipment: Backup rolls, pinion shafts, chocks, couplings, and mill spindles.

• Steelmaking and Smelting Operations: Components exposed to high mechanical stress and thermal cycling.

• Heavy Machinery & Forging Plants: Core parts used in forming, extrusion, and metal shaping lines.

• High-Impact Industrial Systems: Ideal for machinery operating under constant shock, torque, and heat.

Frequently Asked Questions (FAQs)

1. What is the typical weight scope for the forged components you manufacture? Our forging capabilities accommodate parts ranging from 100 kilograms up to 7 metric tons.

2. Beyond the forging process, do you also offer thermal processing and material shaping services? Indeed, we provide comprehensive in-house heat treatment services, alongside both preliminary and final machining operations.

3. Which industrial sectors are primary recipients of your forged products? We cater to a diverse array of critical industries, including wind power generation, heavy machinery manufacturing, port infrastructure, power transmission systems, and various others.

4. What are your standard timelines for production and delivery of orders? For items readily available in our inventory, the typical lead time is approximately 30 days. For custom-manufactured orders, the timeframe generally spans 40 to 45 days.

5. Could you provide information regarding the geographical location of your production facility and shipping hub? Our manufacturing plant is situated in Changzhou City, which is strategically located near Shanghai, and we utilize the Port of Shanghai for our shipping logistics.

Request a Quotation

To receive a tailored price assessment and a comprehensive engineering solution, we invite you to submit your detailed technical drawings and specific requirements to our dedicated team. Our engineers will promptly review your submission and provide you with a professional quotation and a suitable solution.