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China factory - Changzhou Tiangong Forging Co., Ltd.

Changzhou Tiangong Forging Co., Ltd.

  • China,Changzhou ,Jiangsu
  • Verified Supplier

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China 42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power
China 42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power

  1. China 42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power
  2. China 42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power
  3. China 42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power
  4. China 42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power

42CrNiMo Free Forging Impact Resistant Planetary Gear Step Shaft For Wind Power

  1. MOQ: 1
  2. Price: USD500-USD1000/piece
  3. Get Latest Price
Payment Terms T/T
Supply Ability 56000 Tons per year
Delivery Time 30days
Packaging Details Pallet
Surface Treatment Heat Treatment,Removal of oxide scale or Customized
Weight 100 KG-7 TON
Type Free Forging
Application Wind Power Turbines
Durability Long-lasting
Strength High
Resistance Corrosion, wear, and impact
Production Capacity Large
Cost Economical
Process Forging &Rough Machining
Surface Finish Rough machined
Brand Name Tian Gong
Model Number TG-173
Certification ISO9001, ISO14001,ISO45001
Place of Origin Changzhou, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 56000 Tons per year
Delivery Time 30days Packaging Details Pallet
Surface Treatment Heat Treatment,Removal of oxide scale or Customized Weight 100 KG-7 TON
Type Free Forging Application Wind Power Turbines
Durability Long-lasting Strength High
Resistance Corrosion, wear, and impact Production Capacity Large
Cost Economical Process Forging &Rough Machining
Surface Finish Rough machined Brand Name Tian Gong
Model Number TG-173 Certification ISO9001, ISO14001,ISO45001
Place of Origin Changzhou, China
High Light Free forging impact resistant42CrNiMo Free forgingPlanetary Gear step Shaft

42CrMo,42CrNiMo Free Forged Planetary Gear step Shaft for Wind Power Turbines 

 

     High-Strength 42CrMo & 42CrNiMo Free Forged Planetary Gear Step Shaft for Wind Power Applications

Looking for reliable and durable forged shafts for wind power turbines? Our Free Forged Planetary Gear Step Shafts are precision-engineered from high-quality 42CrMo and 42CrNiMo alloy steel, ensuring exceptional toughness, fatigue resistance, and long service life even under harsh operating conditions. Widely used in wind turbine gearbox systems, these shafts are critical components in transmitting power efficiently through planetary gear mechanisms.

 

     Manufactured using open die forging (free forging) techniques, our shafts offer superior internal structure, reduced porosity, and improved mechanical performance compared to cast or welded alternatives. The combination of 42CrMo and 42CrNiMo provides excellent hardenability, impact strength, and wear resistance, making them ideal for high-load and continuous operation environments.

 

Key Features:

  • Materials: 42CrMo / 42CrNiMo

  • Forging Type: Free Forged / Open Die Forged

  • Applications: Wind turbine planetary gear systems, heavy-duty industrial gearboxes

  • Heat Treatment: Normalizing + Tempering / Quenching + Tempering

  • Custom machining and non-destructive testing available on request

Our forged planetary gear step shafts meet international quality standards, with strict dimensional control, ultrasonic testing, and surface treatment to ensure performance and reliability. With fast delivery and stable quality, we are a trusted supplier for leading wind energy equipment manufacturers.

42CrMo Free Forged Planetary Gear Shaft for Heavy-Duty Transmission Systems. Our 42CrMo free forged planetary gear shafts are designed for high-performance transmission systems operating under heavy loads, high torque, and continuous duty cycles. Manufactured through precision open-die forging and heat treatment, these shafts offer superior strength, toughness, and dimensional stability essential for critical powertrain components.

 

Item Details
Product Name 42CrMo,42CrNiMo Free Forged Planetary Gear step Shaft for Wind Power Turbines 
Material Grades - Alloy steel: 42CrMo - Provides high tensile strength, good hardenability, and excellent fatigue resistance under continuous high-load operation
Forging Equipment - Hydraulic hammers: 5T / 8T / 12T - 3600T open-die forging press for long or stepped shaft forgings - Capable of forming precise shaft profiles including stepped ends, flanges, splines, and keyways
Manufacturing Process Hot Forging → Heat Treatment (Quenching + Tempering / Normalizing) → Ultrasonic Testing → Rough / Semi-Finish Machining → Final Dimensional Inspection
Forging Ratio ≥ 3.0 — Enhances grain flow alignment along shaft axis for increased impact resistance, torsional strength, and long-term durability
Applications - Planetary gear shafts in wind turbine main gearboxes - Drive shafts for mining, construction, and industrial machinery - Transmission shafts in metallurgical and heavy transport systems
Heat Treatment Options - Quenched + Tempered for high strength and fatigue resistance in dynamic torque transmission - Normalizing for improved grain refinement and dimensional control - Optional stress relief to reduce residual stresses before final machining
Testing & Inspection - Chemical: Composition analysis via spectrometer - Mechanical: Tensile strength, yield strength, hardness, and Charpy impact tests (longitudinal & transverse) - Ultrasonic Testing (UT): 100% internal flaw detection - Dimensional: Runout, straightness, diameter tolerance, and surface roughness control
Value-Added Services - Pre-machining of splines, gear ends, keyways, and journals - Surface finish customization and anti-corrosion protection - Export packaging for long-distance shipment - Full material traceability: heat number, batch number, and certified mechanical & NDT reports

 

The steel forgings production flow:

Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.

 

Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.

2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.

3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.

4. What is your production lead time?

With stock: Around 30 days

Without stock: 40–45 days

5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.

 

Request a Quote
Please send your technical drawings and requirements to us. Our engineers will review and provide you with a professional quotation and solution shortly.

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    1994

  • Total Annual:

    27.5 million -28 million

  • Employee Number:

    135~150

  • Ecer Certification:

    Verified Supplier

About CHANGZHOU TIANGONG    We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet ... About CHANGZHOU TIANGONG    We are a Chinese company with over 30 years of forging experience. Our focus lies in the production of machine free forged products. We take pride in our independent quality assurance laboratory, which ensures that all our products meet ...

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  • Changzhou Tiangong Forging Co., Ltd.
  • Wangxia Village, Luoxi Town, Xuejia Town, Xin Bei District, Changzhou City, Jiangsu Province, China
  • https://www.freeforgings.com/

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