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Tomato Paste Making Machine | From Fresh Tomato to Thick Paste in One Line
The Tomato Paste Processing Line is an industrial-scale system engineered for producing high-concentration tomato paste intended for further manufacturing into ketchup, pizza sauce, soup bases, and ready meals. This line is designed for tomato processors supplying B2B customers such as food manufacturers, export traders, and institutional kitchens who require paste with 28 to 38 degrees Brix or even higher concentrations up to 42 degrees Brix.
Raw Material Preparation
The process begins with fresh, ripe tomatoes arriving at the reception hopper. An elevator feeds the tomatoes into a rotary washer equipped with high-pressure water sprays and a paddle agitator to remove dirt, insects, and surface residues. After washing, an inspection conveyor allows manual sorting to reject damaged or green tomatoes. A final rinse ensures all foreign matter is eliminated before crushing.
Hot Break or Cold Break Options
This line offers both hot break and cold break processing methods. The hot break method heats tomatoes rapidly to 90 to 95 degrees Celsius immediately after crushing, inactivating pectinolytic enzymes that would otherwise degrade natural pectin. This results in higher viscosity paste ideal for ketchup and pizza sauces. The cold break method uses lower temperatures around 60 to 65 degrees Celsius, producing thinner paste with fresher flavor suitable for juice blending. Customers can choose either configuration or a dual-mode system.
Extraction and Refining
After heating, the crushed tomatoes pass through a twin-stage finisher. The first stage uses a 1.5 millimeter screen to remove coarse materials such as skins and seeds. The second stage employs a 0.8 millimeter screen for finer texture, producing a homogeneous tomato pulp. The extracted pulp is then directed to the evaporation section.
Food-grade 304 stainless steel construction meeting FDA/CE standards
Intelligent temperature control (±1℃ precision) for consistent quality
Energy-saving design reducing operational costs by 25-30%
Customizable capacity from 500kg/h to 10t/h
PLC smart control system for automated operation
Easy-to-clean structure with minimal maintenance requirements
Versatile for various sauce types and packaging formats
Technical Specifications
Product Name
One-stop solution for tomato processing line
Fresh Fruit Input Capacity
500kg per hour ~ 25 tons per hour
Raw Material
Fresh tomato, tomato paste
End Product
Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix
28%~30%, 36%~38%
Main Machine Material
Food grade SUS304 or SUS316
Warranty
12 months after commissioning
This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
Aseptic bags
Metal cans
Sachets
Stand-up pouches
PP containers
Glass bottles
PET bottles
Gable tops
Comprehensive Solutions
Technical Support
Technical consultation
Customized proposal design
Equipment manufacturing
Implementation Services
Installation, commissioning, and on-site training
One-year after-sales guarantee
Lifelong service
Additional Support
Package design and purchasing support
Marketing suggestions
Factory building and design
After-Sales Service
Debugging equipment
Overseas technical support
Overseas equipment maintenance
English speaking engineers available
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2009
Total Annual:
20,000,000-30,000,000
Employee Number:
100~199
Ecer Certification:
Verified Supplier
Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity f... Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity f...