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Core equipment for tomato sauce processing plants:
Revitalize your tomato sauce processing plants with our tailored tomato paste processing line - a highly adaptable solution designed to enhance the tomato processing operations of facilities specializing in tomato juice, as well as those producing traditional and inventive tomato-based products. This versatile system doubles as a high-efficiency spicy tomato sauce production line, seamlessly integrating with your current juice processing setups in tomato sauce processing plants, facilitating the comprehensive production of tomato juice, paste, and sauce within a unified process.
For tomato sauce processing plants, this multifaceted line eliminates the necessity for additional equipment investments to diversify product ranges, opening up promising new markets in the spicy condiment and tomato beverage sectors. With customizable, scalable capacity setups, it caters perfectly to tomato sauce processing plants of all sizes - from small-scale artisanal spicy sauce creation to large-scale production of tomato paste and fresh tomato juice. This ensures consistent performance and scalability across all production requirements.
Food-grade 304 stainless steel construction meeting FDA/CE standards
Intelligent temperature control (±1℃ precision) for consistent quality
Energy-saving design reducing operational costs by 25-30%
Customizable capacity from 500kg/h to 10t/h
PLC smart control system for automated operation
Easy-to-clean structure with minimal maintenance requirements
Versatile for various sauce types and packaging formats
Technical Specifications
Product Name
One-stop solution for tomato processing line
Fresh Fruit Input Capacity
500kg per hour ~ 25 tons per hour
Raw Material
Fresh tomato, tomato paste
End Product
Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix
28%~30%, 36%~38%
Main Machine Material
Food grade SUS304 or SUS316
Warranty
12 months after commissioning
This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
Aseptic bags
Metal cans
Sachets
Stand-up pouches
PP containers
Glass bottles
PET bottles
Gable tops
Comprehensive Solutions
Technical Support
Technical consultation
Customized proposal design
Equipment manufacturing
Implementation Services
Installation, commissioning, and on-site training
One-year after-sales guarantee
Lifelong service
Additional Support
Package design and purchasing support
Marketing suggestions
Factory building and design
After-Sales Service
Debugging equipment
Overseas technical support
Overseas equipment maintenance
English speaking engineers available
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2009
Total Annual:
20,000,000-30,000,000
Employee Number:
100~199
Ecer Certification：
Verified Supplier
Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity f... Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity f...
