Product Overview

In gabion mesh production and civil engineering projects, low production efficiency, unstable mesh accuracy, and weak twisting strength often result in project delays, high rejection rates, and increased material costs.

This fully automatic gabion machine is equipped with PLC + servo control system and delivers 7000–8000 m²/8h high output, ensuring ±2 mm precision mesh accuracy and strong double-twist structure.

It helps contractors increase engineering acceptance rate, reduce labor dependency, and ensure on-time project delivery.

Problem

• Low output (2000–3000 m²/day) delays project timelines
• Mesh deviation >±5 mm leads to project rejection and rework losses
• Weak twisting causes gabion panel burst during stone filling
• Frequent wire break results in up to 8% material waste
• High labor requirement (3–4 operators) increases operational cost

Cause

• Mechanical gear backlash causes cumulative mesh size errors
• No closed-loop tension control leads to unstable wire tension
• Lack of break detection causes continuous wire fatigue damage
• Manual threading and coil replacement reduce efficiency (>40% downtime)
• No automation system increases reliance on skilled workers

Solution

• Low output → Servo-driven system increases production to 7000–8000 m²/8h
• Mesh deviation → PLC closed-loop control reduces tolerance to ±2 mm
• Wire break → Infrared sensor + real-time tension control (≤0.5 s response)
• Panel burst → Stable double-twist weaving improves structural strength
• High labor cost → Fully automatic payoff, cutting, and winding reduce manpower

 Specifications

How It Works

1. Multiple wire coils are fed through automatic payoff system with independent tension control
2. Wires are straightened and synchronized via servo system
3. Double-twist weaving forms hexagonal mesh continuously
4. Mesh is produced under stable PLC-controlled parameters
5. Hydraulic cutting system cuts mesh to preset length
6. Optional edge processing strengthens mesh edges
7. Finished mesh is packed or assembled into gabion boxes

 Application

• River training and bank protection (government hydraulic projects)
• Highway slope stabilization (contractor construction projects)
• Mining and tailings dam reinforcement
• Coastal breakwater and anti-scour structures
• Railway embankment and infrastructure protection

How To Choose

1. Mesh Size Selection

• Select according to engineering design requirements
• If tolerance allowed → optimize size to reduce cost
• If strict requirement → must match exact mesh size

2. Wire Diameter Selection

• 2.2–2.7 mm → slope protection
• 3.0–4.0 mm → heavy-duty retaining structures

3. Machine Width Selection

• class="lazy" src="/myres/images/load_icon.gif" data-original-2000 → 2.0 m (small projects)
• class="lazy" src="/myres/images/load_icon.gif" data-original-3000 → 2.5 m (standard projects)
• class="lazy" src="/myres/images/load_icon.gif" data-original-4000 → 3.0 m (large-scale projects)

4. Configuration Selection

• Basic → weaving + winding
• Advanced → add automatic payoff system
• Full automatic → weaving + cutting + edge processing

5. Output Matching

• Small projects → standard output configuration
• Large infrastructure projects → high-output servo system

 Features / Advantages

• 7000–8000 m² / 8h high-speed production capacity
• ±2 mm precision mesh control for engineering standards
• ≤0.5 s automatic wire break detection system
• PLC + servo fully automatic intelligent control
• 1.6–4.0 mm wide wire compatibility range
• 2000–3000 mm machine width for different project scales
• 45–75 kW optimized energy consumption

 FAQ

Q1: Can the machine process PVC-coated wire?
Yes, it supports PVC-coated wire with adjusted tension control (2.5–3.8 mm coated diameter).

Q2: What is the minimum installation space?
Recommended: 8 m × 4 m × 3 m; full production line approx. 10 m length.

Q3: Does it support continuous production?
Yes, designed for stable 24-hour continuous operation.

Q4: What materials can be used?
Galvanized wire and PVC-coated wire.

Q5: Do you provide overseas installation?
Yes, we provide on-site installation, commissioning, and training.

Q6: What is the delivery time?
Typically 30–45 days depending on configuration.

Q7: What are the payment terms?
T/T (30% deposit + 70% before shipment) or negotiable.