China factories

Chat Now Send Email
China factory - SHANGHAI FAMOUS TRADE CO.,LTD

SHANGHAI FAMOUS TRADE CO.,LTD

  • China,Shanghai ,Shanghai
  • Verified Supplier
  1. Home
  2. Products
  3. About Us
  4. Contact Us

Leave a Message

we will call you back quickly!

Submit Requirement
China ​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz
China ​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz

  1. China ​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz
  2. China ​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz
  3. China ​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz

​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz

  1. MOQ: 3
  2. Price: By case
  3. Get Latest Price
Payment Terms T/T
Delivery Time 3-6 months
Wire running speed 1000 (MAX) m/min
Diamond wire diameter 0.1 - 0.5mm
Cutting thickness range 0.4 - 200mm
Cutting accuracy 0.01mm
Cutting feed speed 0.01 - 10mm/min
Air pump pressure 0.5MPa
Total power of machine tool ≤38kw
Cutting material Sapphire/Silicon/SiC/Quartz Stone
Brand Name ZMSH
Model Number ​​Multi-Function Multi-Wire Saw Machine
Certification rohs
Place of Origin CHINA

View Detail Information

Inquiry by Email Get Latest Price
Chat online Now Ask for best deal
  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Delivery Time 3-6 months
Wire running speed 1000 (MAX) m/min Diamond wire diameter 0.1 - 0.5mm
Cutting thickness range 0.4 - 200mm Cutting accuracy 0.01mm
Cutting feed speed 0.01 - 10mm/min Air pump pressure 0.5MPa
Total power of machine tool ≤38kw Cutting material Sapphire/Silicon/SiC/Quartz Stone
Brand Name ZMSH Model Number ​​Multi-Function Multi-Wire Saw Machine
Certification rohs Place of Origin CHINA

Multi-Function Multi-Wire Saw Machine Core Summary​

 

 

​​Multi-Function Multi-Wire Saw Machine For Cutting Sapphire/Silicon/Quartz Stone Materials​​

 

 

The multi-function multi-wire saw represents ​​cutting-edge technology in modern precision manufacturing​​. It adopts an innovative cutting method of ​​"workpiece swinging down while the diamond wire remains stationary"​​, combined with a ​​fully servo-driven motor system​​ and ​​stable tension control​​, ensuring extremely high operational accuracy and stability. Its diamond wire speed can reach up to ​​1000 m/min​​ (for cutting), while the wiring and sharpening speed can achieve ​​800 m/min​​. With a broad cutting thickness range (​​0.4 mm – 10 mm​​), it simultaneously meets the demands of high-precision slicing and efficient edge preparation.

 

This equipment is ​​versatile​​ and widely suitable for ​​small-to-medium-sized and ultra-thin cutting tasks​​ of hard and brittle materials such as ​​photovoltaic materials (e.g., monocrystalline silicon, polycrystalline silicon), sapphire, precision ceramics, precious metals (e.g., special alloys), and quartz stone​​. It is particularly adept at processing high-value, high-hardness materials.

 

 

ZMSH Service Overview​​:

 

ZMSH providing this equipment typically offer a range of support services to ensure optimal customer experience, including:

 

•Customized Solutions​​: Tailoring equipment modifications or process parameter optimization based on specific customer material and production capacity needs.

•Comprehensive Technical Support and Training​​: Providing installation debugging, operational training, process guidance, and daily maintenance instructions.

•​​After-Sales Maintenance and Upgrades​​: Offering rapid spare parts supply, repair services, and hardware/software upgrades for the equipment.

 

 


 

Multi-Function Multi-Wire Saw Machine Operating Principle

 

 

Working Stage Working Principle
​​Wire Mesh Formation​​ The diamond wire is unwound from the pay-off reel, passes through a series of guide wheels, and then is taken up by the take-up reel, thus forming a wire mesh composed of diamond wires in the cutting area.
​​Workpiece Feeding and Cutting​​ During the cutting process, the workpiece (the material to be cut) gradually approaches and is cut by the wire mesh according to the preset cutting path and feeding speed.
​​Swinging Motion (for some models)​​ Some multi - function multi - wire saws have a workpiece swinging function, that is, the workpiece makes a regular swing during the cutting process.
​​Tension Control​​ During the cutting process, the tension of the diamond wire is monitored and adjusted in real time through the tension control system to keep it within a stable range.
​​Cooling and Lubrication​​ During the cutting process, a coolant is used to cool and lubricate the cutting area.

 

 

 

 

 


 

Multi-Function Multi-Wire Saw Machine Key Features​

 

To intuitively understand its core technical advantages, refer to the table below:

 

 

​​Feature Dimension​​ ​​Detailed Description​​
​​Cutting Method​​ Workpiece swinging down, diamond wire stationary, fully servo-driven, closed-loop tension control
​​Maximum Wire Speed​​ Diamond wire speed up to ​​1000 m/min​​ (cutting); wiring/sharpening speed ​​800 m/min​​
​​Cutting Thickness Range​​ ​​0.4 mm – 10 mm​​, adapting from ultra-thin slices to thicker materials precision cutting
​​Tension Control​​ ​​Closed-loop feedback control​​ ensures constant wire tension during cutting, preventing breakage
​​Temperature Control​​ Equipped with ​​precision temperature control system​​ (e.g., heat exchanger cooling cutting fluid), ensuring high slice accuracy, low warpage, and stable quality
​​Guidance System​​ ​​Simplified guide wheel design​​ (e.g., optimized to 6-8 wheels), reducing consumables and energy loss, lowering wire break risk
​​Intelligence & Automation​​ Features ​​intelligent control system​​, embedded mature processes, supports remote monitoring/maintenance, easy operation
​​Multi-Functionality​​ Integrates ​​cutting, wiring, squaring, and arc cutting​​, truly achieving multi-purpose use

 

 

 

Beyond the core technical features listed in the table, this equipment also boasts other notable advantages in design and performance:

 

  • High Precision and Quality Cutting​​: Achieves extremely high cutting precision and excellent slice quality with ​​low warpage​​ and shallow surface damage layer, crucial for subsequent processing and product performance.
  • ​​High Efficiency and Low Loss​​: High-speed cutting combined with an optimized cooling system ​​significantly boosts productivity​​, while ​​cutting costs are relatively low​​ with minimal kerf loss, maximizing output.
  • Stability, Reliability, and Ease of Maintenance​​: The machine body often uses ​​integral casting​​ and high-quality imported bearings to effectively reduce vibration and ensure smooth operation; the main spindle employs solutions like ​​double-taper design​​ for easy assembly/disassembly, high positioning accuracy, long lifespan, reducing user maintenance costs and consumable usage.

 

 

 

 


 

Multi-Function Multi-Wire Saw Machine Applications​

 

Due to its unique performance, the multi-function multi-wire saw plays an indispensable role in several high-end manufacturing fields:

 

  • Semiconductor and Photovoltaic Industry​​: This is the most classic and critical application area for multi-wire saws. They are used to cut ​​monocrystalline silicon ingots and polycrystalline silicon blocks​​ into thin slices required for manufacturing solar cells. Their high precision and efficiency are vital for reducing photovoltaic costs. They are also suitable for slicing ​​third-generation semiconductor materials like silicon carbide (SiC) and gallium arsenide (GaAs)​​.

 

  • Precision Optics and Gem Processing​​: Used for squaring and slicing ​​sapphire substrates​​ (commonly for LEDs), ​​optical glass, crystal, and various gem materials​​. They can process high-hardness materials while ensuring surface quality and precision.​

 

  • Scientific Research and Special Material Preparation​​: In research fields, they can process hard and brittle materials like ​​quartz, precision ceramics, and special alloys​​, meeting the demand for complex shapes and high-precision parts in laboratories or small-batch production.

 

  • Other Industrial Fields​​: Their application extends to precision cutting in areas such as ​​precious metal processing, ceramic matrix composites, and glassware​​.

 

 


 

 

Multi-Function Multi-Wire Saw Machine FAQ

 

 

1. Q: What materials can a multi-function multi-wire saw cut?

     A:​​ It efficiently cuts hard and brittle materials like ​​solar silicon wafers, sapphire, ceramics, quartz, and precious metals​​ with high precision.

 

 

2. Q: What makes a multi-wire saw more productive than traditional cutting methods?

​​     A:​​ Its ​​high-speed diamond wire (up to 1000m/min) and multi-blade cutting​​ enable faster throughput and lower material waste compared to single-blade cutting.

 

 


Tags: #​​Multi-Function Multi-Wire Saw Machine, #Custom, #Cutting Sapphire/Silicon/Quartz Stone Materials​​

   
 
 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

    SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...     SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...

+ Read More

Get in touch with us

  • Reach Us
  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1805,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.galliumnitridewafer.com/

Leave a Message, we will call you back quickly!

Email

Check your email

Phone Number

Check your phone number

Requirement Details

Your message must be between 20-3,000 characters!

Submit Requirement