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SHANGHAI FAMOUS TRADE CO.,LTD

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China ​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle
China ​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle

  1. China ​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle
  2. China ​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle
  3. China ​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle
  4. China ​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle

​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle

  1. MOQ: 3
  2. Price: By case
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1000pcs per month
Delivery Time 3-6 months
Packaging Details package in 100-grade cleaning room
X-ray System​​ X-ray Tube
Sample Size Wafer: 2–12 inch; Ingot: ≤200 mm (diameter) × 500 mm (length)
Angular Range θ: -10° to +50°, 2θ: -10° to +110°
Orientation Accuracy ±10″–±30″ (high-precision models: ±3″)
Multi-axis Motion X/Y/Z-axis positioning, 360° rotation ±15°, tilt control
Scanning Speed Full orientation in 10 sec (fully automated)
Applications ​​Semiconductor Manufacturing​​, Optical Material Processing​​
Brand Name ZMSH
Model Number Wafer Orientation Instrument
Certification rohs
Place of Origin CHINA

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  1. Product Details
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Product Specification

Payment Terms T/T Supply Ability 1000pcs per month
Delivery Time 3-6 months Packaging Details package in 100-grade cleaning room
X-ray System​​ X-ray Tube Sample Size Wafer: 2–12 inch; Ingot: ≤200 mm (diameter) × 500 mm (length)
Angular Range θ: -10° to +50°, 2θ: -10° to +110° Orientation Accuracy ±10″–±30″ (high-precision models: ±3″)
Multi-axis Motion X/Y/Z-axis positioning, 360° rotation ±15°, tilt control Scanning Speed Full orientation in 10 sec (fully automated)
Applications ​​Semiconductor Manufacturing​​, Optical Material Processing​​ Brand Name ZMSH
Model Number Wafer Orientation Instrument Certification rohs
Place of Origin CHINA
High Light Cutting Angle Determination Wafer Orientation Instrument ,High Precision Wafer Orientation Instrument

 Wafer Orientation Instrument Equipment Overview​

  

 

​​XRD-Based Wafer Orientation Instrument for High-Precision Cutting Angle Determination​​

 

 

A wafer orientation instrument is a high-precision device based on ​​X-ray diffraction (XRD)​​ technology, designed for semiconductor and optical material industries to determine crystal lattice orientation and cutting angles. Its core components include:

 

  • ​​X-ray Generation System​​: Copper or molybdenum target X-ray tubes with focal spot size 0.4×1 mm, tube voltage 30–50 kV, and tube current 0–5 mA.
  • ​​Goniometer​​: Dual-axis (Ω-θ) linkage design supporting ±0.001° angular resolution and rocking curve analysis.
  • ​​Sample Stage​​: V-groove or planar alignment structure, compatible with 2–12-inch wafers and large ingots (≤20 kg).
  • ​​Automation Module​​: Stacking device for simultaneous positioning of 12 ingots, enhancing production efficiency.

 

 


 

Comprehensive Technical Specifications of Wafer Orientation Instrument


 

​​Parameter Category​​ ​​Parameter​​ ​​Specifications/Description​​
​​X-ray System​​


 
X-ray Tube Copper (Cu) target, focal spot 0.4×1 mm, air-cooled
X-ray Voltage/Current 30 kV, 0–5 mA adjustable
Detector Type Geiger-Müller tube (low energy) or scintillation counter (high energy)
Time Constant 0.1/0.4/3 sec adjustable
​​Goniometer​​



 
Sample Size Wafer: 2–12 inch; Ingot: ≤200 mm (diameter) × 500 mm (length)
Angular Range θ: -10° to +50°, 2θ: -10° to +110°
Orientation Accuracy ±10″–±30″ (high-precision models: ±3″)
Angular Resolution Minimum reading: 1″ (digital) or 10″ (scale)
Scanning Speed Full orientation in 10 sec (fully automated)
​​Automation & Control​​

 
Sample Stage V-groove (2–8 inch wafers), edge/OF alignment, 1–50 kg capacity
Multi-axis Motion X/Y/Z-axis positioning, 360° rotation ±15°, tilt control
Interface PLC/RS232/Ethernet, MES-compatible
​​Physical Specifications​​


 
Dimensions 1130×650×1200 mm (L×W×H)
Weight 150–300 kg
Power Requirements Single-phase 220V±10%, 50/60 Hz, ≤0.5 kW
Noise Level <65 dB (operating)
​​Advanced Features​​

 
Closed-loop Tension Control Real-time monitoring, 0.1–1.0 MPa tension regulation
AI-driven Optimization Defect detection, predictive maintenance alerts
Multi-material Compatibility Supports cubic (Si), hexagonal (sapphire), and asymmetric crystals (YAG)

 

 


 

Wafer Orientation Instrument Working Principle

 

The device operates through ​​X-ray diffraction​​ and ​​Omega scanning​​ technologies:

 

 

​​1. X-ray Diffraction​​:

  • X-rays incident on the crystal surface at Bragg angles generate diffraction signals, enabling calculation of lattice spacing and orientation.
  • Rocking curve scanning evaluates lattice defects and surface strain.

​​

 

2. Omega Scanning​​:

  • The crystal rotates around a fixed axis while X-ray tube and detector remain stationary, dynamically collecting multi-angle diffraction data for full lattice mapping in 5 seconds.
  • Integrated X/Y/Z-axis motion enables 3D crystallographic orientation.

​​

3. Automated Control​​:

  • PLC or computer-controlled sample rotation and data acquisition, supporting preset cutting parameters (e.g., 8° or 32° cuts for silicon wafers).

 

 

 

 


 

Wafer Orientation Instrument Key Features & Advantages​

 

 

​​Feature​​

 

​​Description​​

 

​​Technical Parameters/Case Studies​​

 

​​Ultra-High Precision​​

 

Omega scanning accuracy ±0.001°, Rocking Curve FWHM resolution <0.005°

 

Silicon carbide wafer cutting error ≤±0.5°

 

​​High-Speed Measurement

​​

Single-scan acquisition of all crystallographic data, 200× faster than manual

 

Silicon wafer batch testing: 120 wafers/hour

 

​​Multi-Material Compatibility

​​

Supports cubic (Si), hexagonal (sapphire), and asymmetric crystals (YAG)

 

Applicable materials: SiC, GaN, quartz, garnet

 

​​AI Integration​​

 

Deep learning algorithms for defect detection, real-time process optimization

 

Defect sorting reduces scrap rate to <1%

 

​​Modular Design​​

 

Expandable X-Y platform for 3D mapping or EBSD integration

 

Silicon wafer dislocation density detection ≤100 cm⁻²

 

 

 


 

 

Wafer Orientation Instrument Application Fields​

 

1. Semiconductor Manufacturing​​:

  • ​​Silicon Wafer Cutting​​: Determines <100> and <111> orientations, minimizing cutting loss (<5%).
  • ​​Silicon Carbide (SiC) Wafers​​: 8° off-cut process enhances device breakdown voltage, loss rate <10%.

 

2. ​​Optical Material Processing​​:

  • ​​Sapphire Substrates​​: Cuts LED chips with ±0.1° precision to reduce light efficiency loss.
  • ​​YAG Laser Crystals​​: Precise cutting of laser resonator surfaces for superior beam quality.

 

3. ​​High-Temperature Alloys & Ceramics​​:

  • ​​Turbine Blades​​: Nickel-based alloy orientation control improves high-temperature resistance (>1200°C).
  • ​​Zirconia Ceramics​​: Cuts smartphone backplates with thickness uniformity ±0.02 mm.

 

4. ​​Research & Quality Control​​:

  • ​​Crystal Defect Analysis​​: Maps dislocation density via rocking curves (<10³ cm⁻²).
  • ​​New Material R&D​​: Evaluates perovskite solar cell lattice orientation for photovoltaic efficiency.

 

 


 

Wafer Orientation Instrument FAQ

 

 

1. Q: How to calibrate a wafer orientation instrument?​​

​​    A:​​ Calibration involves aligning the X-ray source and detector using reference crystals, typically requiring ​​<0.001° angular accuracy​​ and automated software adjustments for precision.

 

 

​​2. Q: What is the typical accuracy of a wafer orientation instrument?​​

​​    A:​​ High-end models achieve ​​±0.001° precision​​, critical for semiconductor wafer cutting and crystal defect analysis in industries like photovoltaics and advanced ceramics.

 

 

 

Tags: #Wafer Orientation Instrument, #XRD-Based, #Sapphire, #SiC, #High-Precision Cutting, # Angle Determination​​

​

 
 

Company Details

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 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

    SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...     SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widel...

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  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1810,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.galliumnitridewafer.com/

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