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1inch 2inch 3inch 4inch 6inch Single Wafer Cassette Overview
1inch 2inch 3inch 4inch 6inch Single Wafer Cassette Wafer Carrier
Single-wafer cassettes are critical consumables in semiconductor manufacturing, R&D, and logistics, designed to physically protect wafers, maintain contamination-free environments, and ensure compatibility with automated systems. Different sizes accommodate specific wafer specifications and operational needs:
1-inch: Smallest format, ideal for lab-scale testing or specialized materials (e.g., Al₂O₃, Si) requiring short-term storage.
2-inch: Commonly used in small-scale R&D facilities or pilot production lines, compatible with silicon and compound semiconductors.
3-inch: Transitional size for early-stage semiconductor processes, balancing flexibility and cost-effectiveness.
4-inch: Industrial-grade standard for optoelectronic devices and medical electronics, supporting automated production workflows.
6-inch: Primary choice for 300mm-class wafer handling, enabling high-density storage and transport with compatibility for advanced carrier systems like FOUP (Front Opening Unified Pod) .
1inch 2inch 3inch 4inch 6inch Single Wafer Cassette Key Features
1. Material & Anti-Static Performance
Anti-Static Materials: Wafer Cassette utilize PP (polypropylene), PC (polycarbonate), or ESD-modified plastics with surface resistivity customizable from 10³ to 10¹¹ Ω to prevent electrostatic discharge (ESD) damage.
High Transparency: Wafer Cassette's clear materials enable visual inspection of wafer status and quantity without opening the cassette.
Chemical Resistance: PP resists corrosion, while PFA (perfluoroalkoxy) variants withstand high-temperature and ultra-high-purity environments.
Contamination Control: Wafer Cassette's integrated sealing gaskets, filtered vents, and positive pressure airflow systems ensure ISO 14644 Class 1 cleanliness levels.
Portability: Lightweight construction supports stacking and robotic handling, optimizing storage space.
3. Functional Enhancements
Smart Monitoring: Embedded RFID tags and environmental sensors (temperature, humidity) enable real-time tracking and data logging.
Automation Compatibility: Standardized interfaces for AMHS (Automated Material Handling Systems) and robotic arms ensure seamless integration into production lines.
1inch 2inch 3inch 4inch 6inch Single Wafer Cassette Applications
1. Semiconductor Manufacturing
Wafer Processing: Protects wafers during photolithography, etching, and doping steps, minimizing contamination risks to ensure yield.
Automated Lines: Wafer Cassette seamlessly interfaces with FOUP systems for intra-factory logistics, reducing manual intervention.
2. R&D & Laboratories
Sample Storage: Compact 1–3-inch cassettes enable secure storage of prototype wafers in controlled environments.
Environmental Testing: Wafer Cassette leak-tight seals (tested via helium detection) validate wafer stability under extreme conditions.
3. Supply Chain Logistics
Transport Protection: 6-inch cassettes are widely used for inter-factory wafer transportation, featuring shock-absorbing designs to reduce breakage.
Inventory Management: Smart storage systems (e.g., nitrogen-purged cabinets) implement FIFO (First-In-First-Out) protocols, extending shelf life.
ZMSH's service
Single-wafer cassettes vary significantly in material, structure, and functionality to address diverse needs—from lab-scale experimentation to high-volume industrial production. ZMSH achieve precision through advanced materials (e.g., anti-static PEEK ), contamination-control technologies, and automation integration. Customizable services and rigorous quality protocols further ensure compatibility with evolving semiconductor industry standards, driving efficiency and reliability across the supply chain.
1inch 2inch 3inch 4inch 6inch Single Wafer Cassette FAQ
1. Q: What materials are best for 1-inch to 6-inch wafer cassettes?
A: PP (cost-effective), PFA (high-purity/chemical resistance), and conductive PP (ESD-safe) are standard, with aluminum used for high-temperature applications.
2. Q: Do 4-inch wafer carriers support automation?
A: Yes, 4-inch cassettes with AMHS compatibility and helium-tight seals are widely used in automated semiconductor workflows.
Tags: #1 Inch Single Wafer Cassette, #ESD-Safe, #Wafer Storage, #1inch 2inch 3inch 4inch 6inch Single Wafer Cassette, #Wafer Carrier
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Agent,Importer,Exporter,Trading Company
Year Established:
2013
Total Annual:
1000000-1500000
Ecer Certification:
Verified Supplier
SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.
We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi... SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.
We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...