SMT Horizontal Vacuum Suction PCB Receiving Machine, Fully Automatic PCB

Product Specification

SMT Horizontal Vacuum Suction PCB Take-Up Machine

I. Equipment Parameters (Three Models, All Specifications)

1. Model: OK-XBJ-460S
Overall Dimensions: 600*1280*1500mm (L*W*H)
Standard Conveyor Height: 900±30mm
Compatible PCB Specifications: Board width 50-460mm, maximum board length 400mm
Power Supply: 220V / 0.35KW
Conveying Direction: Freely switchable left and right
Working Air Pressure: 4-6 bar
Equipment Weight: 150kg
Core Functions: Vacuum horizontal suction plate, automatic material collection and stacking
Track Structure: Single rail structure

2. Model: OK-XBJ-800S
Overall Dimensions: 800*1280*1500mm (L*W*H)
Standard Conveying Height: 900±30mm
Compatible PCB Specifications: Board width 50-460mm, maximum board length 600mm
Power Supply: 220V / 0.35KW
Conveying Direction: Freely switchable left and right
Working Air Pressure: 4-6 bar
Equipment Weight: 165kg
Core Functions: Vacuum horizontal suction plate, automatic material collection and stacking
Track Structure: Single rail structure

3. Model: OK-XBJ-1000S
Overall Dimensions: 1100*1280*1500mm (L*W*H)
Standard Conveying Height: 900±30mm
Compatible PCB Specifications: Board width 50-460mm, maximum board length 1000mm
Power Supply: 220V / 0.35KW
Conveying Direction: Freely switchable left and right
Working Air Pressure: 4-6 bar
Equipment Weight: 180kg
Core Functions: Vacuum horizontal transfer board suction, automatic material collection and stacking
Track Structure: Single rail structure

II. Product Overview
The SMT horizontal transfer vacuum suction board collection machine is a specialized automated material collection equipment adapted to various SMT assembly lines. It features an integrated structure of vacuum suction picking and horizontal feeding, eliminating the need for manual board collection. It can automatically and orderly stack bare PCB boards according to the operating rhythm of the downstream production equipment. The equipment is available in three specifications to adapt to the processing needs of circuit boards of different lengths, offering high versatility. It effectively solves problems such as low efficiency of manual material collection, easy damage to boards, and mismatch between production line rhythms, making it a core supporting equipment for improving efficiency and reducing workload in electronic SMT production lines.

III. Equipment Features

1. Vacuum Adsorption for Material Receiving: No Damage to Boards, High Yield
Utilizing a professional vacuum adsorption principle, the equipment uses negative pressure to pick up boards, eliminating any hard squeezing or scratching throughout the process. It perfectly adapts to the receiving of precision bare PCBs and thin circuit boards, preventing issues such as board deformation, scratches, and dirt caused by manual material handling, significantly ensuring product quality.

2. Fully Automated Intelligent Operation, Significantly Improved Production Efficiency
Equipped with a mature PLC control system and a high-definition touchscreen interface, the equipment can automatically complete the entire process of board suction, translation, stacking, and material receiving. It can adaptively operate in sync with the production line's rhythm, replacing manual material handling and effectively improving the overall production efficiency of the SMT production line.

3. Multiple Specifications Available, Adaptable to Full-Size PCB Production
Equipped with three customized models, it can accommodate circuit boards of different lengths (400mm/600mm/1000mm) and is suitable for PCBs with widths of 50-460mm, covering the processing needs of small, medium, and large SMT production lines. Choose the model that best suits your needs for enhanced adaptability.

4. Adjustable Precision Structure, Adaptable to Multiple Production Scenarios
Equipped with a hand-cranked screw width adjustment mechanism, it allows for precise adjustment of the track spacing, adapting to the production of different sheet metal specifications. The bidirectional conveyor design allows switching between left and right feeding directions according to the production line layout, adapting to various workshop assembly line layouts.

5. Intelligent Early Warning and Protection, Stable Operation and Low Failure Rate
It features automatic fault diagnosis function, coupled with a dual alarm mechanism of audible and visual prompts and screen pop-ups. Equipment malfunctions can be promptly alerted and investigated, reducing production line downtime. The enclosed sheet metal and aluminum alloy composite structure is dustproof, wear-resistant, and highly safe, extending the equipment's service life.

6. Standard Industrial Interface, Seamless Integration with Production Lines
It comes standard with a SMEMA industrial universal communication interface, allowing direct integration with SMT equipment such as pick-and-place machines, reflow soldering machines, and testing equipment, enabling fully automated production line operation without manual intervention, suitable for automated mass production workshops.

IV. Applicable Scenarios

1. SMT Mass Production Line: Primarily used in the later stages of the SMT process, reflow soldering, and testing equipment. It automatically rceives bare PCB boards, stacks them in an orderly manner according to the production line's rhythm, balances the overall production pace, and solves the problems of equipment idling and manual labor not keeping up with the production rhythm.

2. Precision Electronic Board Processing Production Line: Adapted to the production of various precision thin PCB circuit boards. Relying on the non-destructive adsorption characteristics of vacuum, it avoids damage to the boards and is suitable for high-precision electronic component supporting board processing scenarios.

3. Fully Automated Unmanned Workshop: Based on SMEMA's online functionality, it can be integrated into a fully automated unmanned SMT production line to achieve unattended automatic board collection operations, meeting the mass production needs of large-scale, standardized electronic manufacturing enterprises.e