OK-AL-250 Fully Automatic SMT Board Loading Machine with Dual Magazine

Product Specification

SMT Board Loading Machine - OK-AL-250

I. Product Introduction

The OK-AL-250 board loading machine, also known as a PCB feeder or board delivery machine, is a standard feeding device specifically designed for the front end of SMT and DIP automated production lines. It is designed for automated feeding of small and medium-sized PCB boards. The equipment adopts an industry-standard, mature structure, ensuring stable performance and strong versatility. It also features multiple protection and precise adjustment mechanisms. Compared to ordinary board loading machines, it boasts core advantages such as accurate positioning, no board damage, simple maintenance, and efficient material changeover. It can perfectly integrate with fully automated production lines, replacing manual loading and unloading, effectively improving workshop automation capacity, and reducing production losses and labor costs.

II. Equipment Parameters

Equipment Model: OK-AL-250
Equipment Rail Type: Single Rail
Equipment Dimensions: 1150*880*1200mm (L*W*H)
Conveyor Height: 900±30mm (Industry-standard assembly line height)
Compatible PCB Board Size: Width 50-250mm, Maximum Length 350mm
Compatible Material Frame Size: 355*320*563mm
Power Supply: 220V / 0.35KW, Low Energy Consumption
Conveyor Direction: Left/Right Bidirectional Selection, Adaptable to Various Assembly Line Layouts
Material Frame Configuration: 1 Working Material Frame + 1 Waiting Material Frame
Material Frame Replacement Time: Approximately 20 seconds, Seamless Material Replacement Without Machine Stoppage
Working Air Pressure: 4-6 bar, Stable Air Pressure Operation Without Jamming
Equipment Weight: 150kg, Stable Machine Body, Convenient Placement
Lifting Pitch Gears Adjustable in multiple settings (10/20/30/40/50mm)
Communication interface: Standard SMEMA communication interface, universally compatible

III. Equipment Features

1. Basic Universality
Adopts industry-standard PLC control system, mature and stable program, low failure rate, and smooth operation; standard SMEMA interface, seamlessly connects to most SMT and DIP production line equipment on the market, compatible with solder paste printers, pick-and-place machines, wave soldering machines, testing equipment, etc., high versatility, wide adaptability, and low maintenance and replacement costs, making it a standard supporting equipment for small and medium-sized PCB production lines.

2. Industry Standard
More robust and safer structure: Enclosed sheet metal combined with an integrated aluminum alloy structure, dustproof, impact-resistant, and anti-interference, providing a higher level of workshop protection and a longer equipment lifespan.

More precise and stable operation: Stepper motor combined with ball screw drives the material frame lifting, precise step-by-step positioning, no offset, no vibration, suitable for precision PCB board production.

Simplified Operation and Maintenance: High-definition touchscreen intelligent control with built-in automatic fault diagnosis and dual alarms (body sound and light + screen), making faults clear at a glance. New users can quickly get started, lowering the maintenance threshold.

More Precise Positioning and Adjustment: Utilizing a three-point pneumatic upper and lower clamping positioning system, combined with a hand-cranked screw width adjustment mechanism, the material frame positioning has zero deviation, adapting to various specifications of small PCB boards.

Zero Production Loss Protection: A dedicated push-board protection system with intelligent buffer push-board protection eliminates PCB squeezing, scratching, and pushing damage, significantly reducing production process scrap and saving production costs.

Highly Efficient and Uninterrupted Production: Dual material frames work alternately, with a 20-second rapid frame change, eliminating the need for line downtime and continuous automatic feeding, significantly improving overall production cycle time.

IV. Applicable Scenarios
1. SMT Placement Production Line: The equipment is placed in front of the solder paste printer, automatically completing the feeding and delivery of small and medium-sized PCB boards, automatically connecting to the placement machine, realizing fully automated component placement and soldering production line operations, replacing manual repetitive feeding.

2. DIP Component Insertion Production Line: Located at the front end of the component insertion assembly line, this line automatically conveys the PCBs after component insertion and precisely feeds them into wave soldering and other soldering equipment, achieving automated conveying of the post-component insertion process and improving the efficiency of the DIP production line.

3. Testing and Packaging Production Line: This line can be used with ICT online testers, FCT functional testers, and automatic packaging equipment. It automatically feeds materials at the front end of the testing and packaging equipment, completing fully automated PCB testing, sorting, and packaging operations.