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Pottery 20CrMnTi Industrial Reducer Gear Set with Grade 5-6 Precision Speed Reduction
Pottery reducer gears transmit motor power through gear meshing, achieving speed reduction and torque increase via tooth ratio matching, converting high-speed low-torque input into low-speed high-torque output to provide sufficient driving force for ceramic machinery. Gears complete direction change, speed regulation and power distribution inside the reducer. Precision gear grinding ensures uniform tooth contact, reduces shock and vibration, and guarantees stable and reliable actions such as pressing, roller table conveying and cutting.
Main Applications
Gear systems for ceramic tile presses and hydraulic press reducers
Transmission reducers for kiln roller tables, drying kilns and firing kilns
Transmission devices for ceramic material distributors, feed carts and conveyors
Reduction gearboxes for tile cutting machines, edge grinders and polishers
Transmission systems for fully automatic ceramic production lines and manipulators
Maintenance and replacement of gears for various domestic and imported ceramic machinery reducers
Technical Data
Module
1.5 ~ 25.0
Teeth Number
10 ~ 150
Accuracy Grade
ISO 17485 Grade 5 ~ 8
Material
20CrMnTi, 42CrMo, 17CrNiMo6
Heat Treatment
Carburizing & quenching + tempering
Surface Hardness
HRC 58 ~ 62
Transmission Efficiency
≥96%
Operating Temperature
-20℃ ~ +120℃
Max. Speed
≤3000 rpm
Product Advantages
Strong impact and load capacity, suitable for high-frequency heavy-duty working conditions of tile presses.
Wear and fatigue resistant, meeting 24-hour continuous production requirements.
High precision and stable meshing reduce equipment failures and downtime.
Dustproof and high temperature resistant, adapting to high-temperature and dusty ceramic workshops.
Good interchangeability, directly replacing imported brand ceramic machinery gears.
Clean gears, bearings and housing before assembly to remove dust and oil.
Adjust meshing clearance, coaxiality and parallelism according to drawings.
Fill heavy-duty industrial gear oil to ensure sufficient lubrication.
Run no-load test for 30~60 minutes and check noise, temperature rise and vibration.
Conduct gradual load test to confirm stable transmission.
Regularly inspect oil level, quality and gear wear during normal production.
Clean dust regularly to prevent entry into the gearbox.
Replace lubricating oil according to equipment maintenance cycle.
Cautions
Overload and over-impact operation are strictly prohibited to avoid gear fracture.
Oil shortage and dry running are forbidden to prevent high-temperature burning and wear.
Striking the tooth surface during installation is not allowed to avoid precision damage.
Strengthen dustproof measures to prevent abrasive wear caused by dust.
Control operating temperature within -20℃~120℃ to avoid overheating failure.
Stop immediately for inspection if pitting, cracking or sudden noise change occurs.
Replace gears in pairs when wear exceeds standard to ensure meshing accuracy.
Keep storage environment dry and ventilated to prevent corrosion.
Why Choose us?
7-axis CNC Grinding: Tolerances as tight as ±5μm for quiet, durable operation.
Strong technical expertise: Doctoral and master’s professionals in spiral bevel gear technology.
Custom Design: Solutions for high-reduction, high-speed, heavy-load, and low-noise and less teeth for users
Rigorous Testing: 100% inspection via Gleason metrology systems.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
1994
Total Annual:
70 million-100 million
Employee Number:
50~60
Ecer Certification：
Verified Supplier
Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Cha... Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Cha...
