Air Cooling Nitrogen Generator Unit Oxygen Free 33L/Min Psa Unit For Nitrogen

PLC Controlled Electric Nitrogen Generator Oxygen-free for Laser Welding System 18-33L/min Flow Rate and Welding Results

Product Description:

The Nitrogen Generator (Oxygen-free) for Laser welding system is a cutting-edge industrial equipment designed to meet the demanding nitrogen supply requirements of Industrial Laser Welding Machines. With a dew point of -40℃, this generator ensures a steady and reliable nitrogen supply to enhance the efficiency and precision of laser welding processes.

Featuring a high Nitrogen Analyzer display, users can easily monitor and control the nitrogen purity level, which is guaranteed to be ≥99.999%. This exceptional level of purity is essential in maintaining the quality and integrity of laser welding applications, ensuring consistent and high-quality results every time.

The Nitrogen Generator is specifically tailored for use in Laser Welding Systems, providing a seamless integration and reliable performance in industrial settings. Its advanced control system, powered by a PLC (Programmable Logic Controller), offers precise and efficient operation, allowing users to customize and optimize nitrogen supply based on specific application requirements.

With a focus on safety, efficiency, and performance, the Industrial Nitrogen Generator is a crucial component in maximizing the capabilities of Industrial Laser Welding Machines. By eliminating oxygen and controlling nitrogen purity at ≥99.999%, this generator ensures a controlled atmosphere for laser welding processes, resulting in superior weld quality, reduced spatter, and minimal oxidation.

Whether used in automotive manufacturing, aerospace applications, or other industrial sectors requiring high-precision welding, the Nitrogen Generator for Laser welding system delivers exceptional performance and reliability. Its robust design and advanced features make it a valuable asset for companies looking to optimize their laser welding operations and achieve superior results.

Overall, the Nitrogen Generator (Oxygen-free) for Laser welding system is a top-of-the-line industrial equipment that is specifically engineered to meet the stringent demands of modern laser welding technology. Its high nitrogen purity, advanced control system, and compatibility with Industrial Laser Welding Machines make it an indispensable tool for enhancing welding precision, efficiency, and overall product quality.

Features:

• Product Name: Nitrogen Generator(Oxygen-free) for Laser welding system
• Material: Stainless Steel
• Cooling Method: Air Cooling
• Application: Laser Welding System
• Flow Rate: 18-33L/min
• Nitrogen Purity: ≥99.999%

Technical Parameters:

Applications:

Bonens Tech Nitrogen Generator (Oxygen-free) for Laser Welding System, model BT-01/02, is a high-quality product designed for various application occasions and scenarios. Made in China, this product is CE certified and comes with a minimum order quantity of 1 unit at a competitive price range of $980-$1700.

Packaged securely in a wooden case with pearl wool, the delivery time for the Nitrogen Generator is 5-8 work days after placing an order. Payment terms accepted include T/T and Western Union, making the purchasing process convenient for customers. With a supply ability of 300 units per month, customers can rely on timely availability of the product.

The Nitrogen Generator features air cooling as its cooling method, ensuring efficient performance. Operating at a pressure range of 0.6-0.8MPa, this product is constructed with high-quality stainless steel material, guaranteeing durability and longevity. The control system of the generator is PLC, offering easy and precise operation.

One of the key applications of the Bonens Tech Nitrogen Generator is its compatibility with Laser Welding Systems. It is ideal for use in various scenarios such as Battery Laser Welding Machine, Jewelry Laser Welding Machine, and other industrial setups requiring an oxygen-free environment for laser welding processes.

Customization:

Customize your Nitrogen Generator (Oxygen-free) for Laser welding system with our Product Customization Services:

Brand Name: Bonens Tech

Model Number: BT-01/02

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 unit

Price: $980-$2700

Packaging Details: Wooden case with pearl wool

Delivery Time: 5-8 work days

Payment Terms: T/T, Western Union

Supply Ability: 300 units Per month

Nitrogen Purity: ≥99.999%

Frequency: 50/60Hz

Power Source: Electric

Cooling Method: Air Cooling

Display: High Nitrogen Analyzer

Enhance your Industrial Laser Welding Machine, Battery Laser Welding Machine, or Industrial Laser Welding Machine with this customized Nitrogen Generator tailored to your specific needs.

Support and Services:

The Product Technical Support and Services for the Nitrogen Generator (Oxygen-free) for Laser welding system include:

- Installation assistance and guidance

- Operational training for using the nitrogen generator efficiently

- Troubleshooting support for any issues that may arise

- Maintenance services to ensure the nitrogen generator operates optimally

- Upgrades and updates to enhance performance and efficiency

- Warranty coverage for peace of mind

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.