1080L/H 1980L/H Membrane Separation Nitrogen Generator -40C Purity Nitrogen

Nitrogen Generator Oxygen-free for Laser welding system and Electric Power Source 220V or Customized Voltag

Product Description:

The Nitrogen Generator(Oxygen-free) for Laser welding system is a high-quality product designed for industrial applications, specifically for use in laser welding systems. Made from durable stainless steel, this nitrogen generator is built to withstand the demands of industrial environments.

One of the key features of this nitrogen generator is its air cooling method, which ensures efficient operation and longevity of the equipment. The cooling method helps maintain the optimal temperature for the generator to function effectively, making it ideal for continuous use in industrial settings.

With a voltage requirement of 220V or customization options available, this nitrogen generator can be easily integrated into existing systems without the need for extensive modifications. This flexibility in voltage requirements allows for seamless installation and operation in a variety of industrial settings.

The primary application of this nitrogen generator is in laser welding systems, where a consistent and oxygen-free nitrogen supply is essential for achieving high-quality welds. By providing a steady flow of nitrogen with a dew point of -40℃, this generator ensures optimal welding conditions for precise and clean welds.

Furthermore, the nitrogen generator is suitable for a wide range of industrial applications beyond laser welding systems. It can be used in Nitrogen Generators in Coal Mine Methane (CMM) Dilution processes, ensuring safe and efficient methane dilution operations in mining environments.

Additionally, the high purity nitrogen generated by this equipment makes it suitable for use in various industrial laser welding machines, where precise control of the nitrogen atmosphere is crucial for achieving quality welds.

In summary, the Nitrogen Generator(Oxygen-free) for Laser welding system is a versatile and reliable product that offers high performance in industrial applications. With its stainless steel construction, air cooling method, customizable voltage options, and suitability for various industrial processes, this nitrogen generator is a valuable asset for businesses looking to enhance their welding operations.

Features:

• Product Name: Nitrogen Generator(Oxygen-free) for Laser welding system
• Frequency: 50/60Hz
• Display: High Nitrogen Analyzer
• Pressure: 0.6-0.8MPa
• Power Source: Electric
• Voltage: 220V Or Customized

Technical Parameters:

Applications:

Product Application Occasions and Scenarios for Nitrogen Generator (Oxygen-free) for Laser welding system:

The Nitrogen Generator (Oxygen-free) by Bonens Tech, model BT-01/02, originating from China, is a versatile and essential tool for various applications, especially in the field of laser welding systems. This CE-certified product is suitable for a wide range of scenarios in industries that utilize laser welding technology.

One of the key application occasions for this nitrogen generator is in the operation of Battery Laser Welding Machines. By providing oxygen-free nitrogen with a purity level of ≥99.999% and a flow rate of 18-33L/min, it ensures a stable and controlled welding environment, resulting in precise and high-quality welds on battery components.

Another scenario where the BT-01/02 Nitrogen Generator excels is in Jewelry Laser Welding Machines. The stainless steel construction of the generator, along with its PLC control system, guarantees a reliable and efficient supply of nitrogen gas, ideal for delicate and intricate jewelry welding tasks that demand utmost precision.

Furthermore, the Nitrogen Generator is well-suited for use with Aluminium Laser Welding Machines. With a supply ability of 300 units per month and a pressure range of 0.6-0.8MPa, it caters to the high demands of industrial settings where aluminum welding processes require a consistent and high-purity nitrogen supply to achieve strong and durable welds.

Each unit comes packaged in a secure wooden case with pearl wool for protection during transportation. Customers can expect a swift delivery time of 5-8 work days upon ordering, with flexible payment terms including T/T and Western Union.

Customization:

Product Customization Services for the Nitrogen Generator (Oxygen-free) for Laser welding system:

- Brand Name: Bonens Tech

- Model Number: BT-01/02

- Place of Origin: China

- Certification: CE

- Minimum Order Quantity: 1 unit

- Price: $980-$2700

- Packaging Details: Wooden case with pearl wool

- Delivery Time: 5-8 work days

- Payment Terms: T/T, Western Union

- Supply Ability: 300 units Per month

- Display: High Nitrogen Analyzer

- Application: Laser Welding System

- Power Source: Electric

- Voltage: 220V Or Customized

Customization options available for Battery Laser Welding Machine, Aluminium Laser Welding Machine, and Aluminium Laser Welding Machine.

Support and Services:

The Nitrogen Generator for Laser welding system is a crucial component that provides a continuous supply of oxygen-free nitrogen gas to ensure high-quality welding operations. Our Product Technical Support and Services for the Nitrogen Generator include:

- Installation guidance and support to ensure proper setup and integration with the laser welding system.

- Comprehensive training for operators on the use, maintenance, and safety procedures related to the nitrogen generator.

- Troubleshooting assistance to address any technical issues or malfunctions that may arise during operation.

- Regular maintenance services to keep the nitrogen generator in optimal working condition and prevent downtime.

Our dedicated technical support team is available to assist you with any questions or concerns regarding the Nitrogen Generator for Laser welding system.

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.     PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.     Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.