Automatic 380V Cryogenic Nitrogen Generation Plant 99.999 Small Nitrogen Plant

PLC Control System Nitrogen Generator for Oil-Free Dry Nitrogen in Verity Situations 18-33 Nm3/h Flow Rate and PSA Technology

Product Description:

The Nitrogen Generator protection device is a crucial component for ensuring the safe and efficient operation of Oil-free dry nitrogen products. Designed to provide Dry Nitrogen Purification with Hazard Prevention, this device is equipped with advanced safety features to protect both the equipment and the personnel.

With a purity level ranging from 99.99% to 99.999%, this device guarantees a reliable source of high-quality nitrogen gas for various industrial applications. The Precision Pressure Regulation + Dual Filtration system ensures that the nitrogen output meets the required standards consistently.

Operating on a power supply of 220V/380V, this High Pressure Nitrogen Generator is suitable for a wide range of settings. Its Automatic Operation Mode allows for easy and hassle-free use, making it ideal for both experienced operators and beginners.

One of the key highlights of this device is its comprehensive set of safety features. The Overpressure Protection mechanism ensures that the system can handle sudden spikes in pressure without risking damage. The Overload Protection feature safeguards against excessive loads, prolonging the lifespan of the device. Additionally, the Over Temperature Protection system prevents overheating, further enhancing the safety of the operation.

With CE certification, this Nitrogen Generator protection device meets the highest industry standards for quality and safety. It is a reliable and efficient solution for maintaining a consistent supply of high-purity nitrogen gas while prioritizing the safety of the users and the equipment.

Features:

• Product Name: Nitrogen Generator protection device for verity situation with Oil-free dry nitrogen
• Maintenance: Low
• Noise Level: ≤65 DB
• Purity: 99.99%-99.999%
• Certifications: CE
• Material: Stainless Steel
• Real-Time nitrogen Monitoring & Redundancy Control
• High Purity Nitrogen Generator

Technical Parameters:

Applications:

Product Application Occasions and Scenarios for the Bonens Tech Nitrogen Generator protection device in various situations with Oil-free dry nitrogen:

1. Semiconductor Industry: The BT-01/02 Nitrogen Generator is ideal for use in semiconductor manufacturing facilities where clean and oil-free nitrogen is required. The real-time nitrogen monitoring and redundancy control features ensure a reliable nitrogen supply for critical processes.

2. Pharmaceutical Industry: With its high-pressure capabilities, the Bonens Tech Nitrogen Generator is suitable for pharmaceutical companies needing a consistent supply of nitrogen for packaging, purging, and blanketing applications.

3. Food Packaging: The BT-01/02 Nitrogen Generator is perfect for food packaging facilities where nitrogen is used to extend the shelf life of products. The PSA technology ensures a continuous flow of nitrogen at the required pressure levels.

4. Electronics Manufacturing: For electronics manufacturers requiring a high-pressure nitrogen source for soldering and reflow processes, the Bonens Tech Nitrogen Generator is a reliable solution with its noise level of ≤65 DB and stainless steel construction.

5. Research Laboratories: Research facilities can benefit from the BT-01/02 Nitrogen Generator for various applications such as gas chromatography, mass spectrometry, and chemical analysis. The CE certification ensures compliance with international quality standards.

6. Automotive Industry: Automotive workshops and manufacturing plants can utilize the Bonens Tech Nitrogen Generator for tire inflation and air tool operations. The durable wooden case packaging with pearl wool provides secure transport and storage.

7. Aerospace Sector: In the aerospace industry, where precision and reliability are paramount, the high-pressure nitrogen capabilities of the Bonens Tech Nitrogen Generator make it an essential tool for aircraft maintenance and testing.

8. Welding and Metal Fabrication: The BT-01/02 Nitrogen Generator is suitable for metal fabrication shops and welding operations that require a consistent flow of nitrogen for purging and shielding applications. The quick delivery time of 5-8 work days ensures minimal downtime.

9. Energy Sector: Power plants and energy facilities can benefit from the supply of oil-free dry nitrogen provided by the Bonens Tech Nitrogen Generator for transformer maintenance, gas blanketing, and equipment protection.

10. Environmental Testing: Environmental testing chambers and facilities can rely on the high-pressure nitrogen output of the BT-01/02 Nitrogen Generator for climate simulation tests, humidity control, and material testing applications.

Customization:

Product Customization Services for the Nitrogen Generator protection device

Brand Name: Bonens Tech
Model Number: BT-01/02
Place of Origin: China
Certification: CE
Minimum Order Quantity: 1 unit
Price: $980-$2700
Packaging Details: Wooden case with pearl wool
Delivery Time: 5-8 work days
Payment Terms: T/T, Western Union
Supply Ability: 300 units Per month
Warranty: 1 Year
Energy Saving: ≥70%
Flow Rate: 1-20 Nm3/h
Power Supply: 110V/220V

Keywords: Precision Pressure Regulation + Dual Filtration, Industrial Nitrogen Generator, High Purity Nitrogen Generator

Support and Services:

The Product Technical Support and Services for the Nitrogen Generator protection device are available for a variety of situations involving Oil-free dry nitrogen products. Our team is dedicated to providing assistance with installation, troubleshooting, and maintenance to ensure optimal performance and reliability.

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.