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Automatic vacuum filling machine epoxy resin and silicone machine
XYZ Working Area
1200x1200mm customized
Size
1600mm*1200mm*1500mm
Weight
800kg
Mixing Ratio
From 1:1 to 10:1(Adjustable)
Stiring Method
Static or Dynamic
Pump
Daheng Patent Plunger Pump
Out-Gluing Rate
5-66g/5s
Mixing Precision
+/-1%
Container Volume
A:25L B:10L
Packaging Details
Wooden carton Automatic vacuum filling machine epoxy resin and silicone AB two components glue machine
Supply Ability
100 Unit/Units per Month
Place of Origin
Guangdong, China
Brand Name
Daheng
Model Number
VGB-450Q
Why Choose Us
Automatic vacuum filling machine epoxy resin and silicone AB two components glue machine
Vacuum chamber vacuum potting equipment Motor and stator epoxy resin machine vacuum chamber potting epoxy machine for IGBT
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems .
Introduction ：
1. Working Area: controlled by PLC module and MCGS touch screen. 2.High precision valve: high speed, glue off clean, no glue drawing, no dropping. 3. Gear pump special for transparent glue. 4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle ：
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology：
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve. 6 Tank with artificial feeding mouth that can be added glue appropriately by hand . 7 Tank with silica-dryer which can prevent material especially PU from crystallization .
D&H Pump technology
1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s，Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s，Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Tech Data
Glue ratio
1 ：1 ---10：1
Ratio acurracy
±2%
Glue-out speed
0.5g/s --12g/s（Per single pump）
Glue-out accuracy
±2%
Program memory
99 pcs
Glue viscosity
50cps~8000cps（Reference number）
Opearation Mode
Manual mode /Automatic mode
Ratio Control
PLC/ Double plunger pump (Can change different type of metering pumps)
Cold rolled steel/industrial aluminum/stainless steel/sheet metal
Glue method
A glue diaphragm pump glue function
PLC Operation Controlling System
1 Dispensing volume is controlled by the speed of pump’s motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Category
Parameter
Category
Specification
Mixing ratio
1:1—10:1
Speed
0-250mm/s（displacement speed）
Working area
Inner area:500x350x100mm， Dimension:900x790x760mm
Program memory
99 pcs
Precision
±0.1mm （accuracy of displacement） ±2%（mixing accuracy）
Input air pressure
0.4MPa—0.8MPa
Viscosity range
0cps~30000cps
Working path
Dot, line , arc , circle
Operation mode
JOG/AUTO
Control system
PLC
Auto control system
Industrial touch screen program with programming modification, storage and so on
Flow control
Digital input
Programming method
Teaching programming
Out-glue control system
AB glue suck-back valve /vacuum suck back skill.
Mixing mode
Dynamic
Power
380V/50Hz/1200W
Storage system
Stainless steel tanks A Tank: 40L & B Tank: 25L (10L,25L ,40L optional)
Vacuum degree
-0.1MPa
Vacuum time
90S（as per different requirement）
Application
1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.... 2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling .... 3.Bonding&doming : LCD screen ,LOCA bonding，ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Applicable material
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Service Term
1、 Staff training Seller is responsible to provide machine’s training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2、Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
FAQ
Q：Do you offer oversea service?
A：We have overseas service center in some countries, we can support local service as per discussion. And we also can offer oversea service if customer required, engineer will offer face to face service.
Q：How dose your factory do regarding quality control?
A：We assure 1 year warranty for the main part,also we offer spare part for back up.
Please check with sales engineer in detail.
Q：What are your payment terms?
A：Normally, 30% advance by T/T and balance paid off before delivery.
Q：Are you a factory or trading company ?
A：We are a factory with SGS certified and more than 30 patents,and cooperate with different customers coverd about 50 countries for over 19 years.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Ecer Certification：
Site Member
Daheng originally created technologies - double cylinder plunger pump, signle reciprocating pump, precision AB valve have been realized a new generation liquid metering and matching control, with high accuracy, variable, ceaseless, long life-time, which widely used on the industries of LED, outdoor ... Daheng originally created technologies - double cylinder plunger pump, signle reciprocating pump, precision AB valve have been realized a new generation liquid metering and matching control, with high accuracy, variable, ceaseless, long life-time, which widely used on the industries of LED, outdoor ...
