3-5T/H Potassium Sulfate (SOP) Dry Granulator Machine

Product Description:

In the world of high-value, chlorine-free fertilizers, Potassium Sulfate (SOP) stands as a critical nutrient source for quality-sensitive crops. Traditional granulation methods for SOP often involve steam, binders, or complex chemical processes, leading to high energy consumption and potential product contamination. Our Potassium Sulfate (SOP) Dry Granulator Machine introduces a paradigm shift. Utilizing advanced Roller Press Extrusion Technology, this system transforms fine SOP powder into dense, uniform, and dust-free granules through a purely mechanical, binder-free process. This equipment is the cornerstone of a modern, efficient, and clean inorganic fertilizer production line, designed to maximize your output and product quality while minimizing operational costs.

Technical Features & Advantages:

1. 100% Dry Granulation Process: Eliminates the need for liquid binders, steam, or subsequent drying ovens. This preserves the chemical integrity of the SOP, prevents caking, and significantly reduces energy consumption by up to 60% compared to wet granulation methods.

2. High-Pressure Compaction: The core of the system features two counter-rotating rollers made from high-grade, wear-resistant alloy steel. They apply immense mechanical pressure (up to 120 MPa) to the SOP powder, causing it to naturally compact into a solid sheet through laminar densification.

3. Exceptional Granule Quality: The resulting granules possess high crushing strength (>50N), excellent spherical shape, and a uniform size distribution (2-5 mm). This ensures low dust content, ideal for mechanical application, bulk blending, and improved storage and transportation.

4. Robust & Low-Maintenance Design: Built for continuous, heavy-duty operation. The machine features a reinforced gearbox, an intelligent hydraulic system for overload protection, and easy-access components for simplified maintenance, ensuring high uptime and longevity.

5. Intelligent Control System: Equipped with a PLC-based control panel and user-friendly HMI (Human-Machine Interface). This allows for precise control and real-time monitoring of roller speed, pressure, and feed rate, guaranteeing consistent product quality and operational repeatability.

6. Environmental & Economic Benefits: With no gaseous emissions from a dryer and a closed-loop recycling system for fines, the process is environmentally friendly. It also offers a near 100% material yield, drastically reducing raw material waste and boosting profitability.

Key Applications & Material Compatibility:

This dry granulator is specifically engineered for but not limited to:

Potassium Sulfate (SOP) Granulation: Primary application for producing high-quality chlorine-free potassium granules.

Inorganic Salt Granulation: Suitable for other crystalline materials like Potassium Chloride (MOP), Ammonium Sulfate, and urea-based compounds.

NPK Compound Fertilizers: Excellently suited for compacting powdered blends of Nitrogen (N), Phosphorus (P), and Potassium (K) into complex fertilizer granules without chemical reaction.

Soil Amendment Production: Can be used to granulate powders like gypsum or dolomite for soil conditioning products.

Technical Parameters:

Working Principle:

To produce high-quality granular fertilizer, utilizing a double-roll extrusion granulation production line is a highly effective method. This production line comprises various essential equipment to ensure the efficiency of the entire production process and the consistency of the final product.
1. Automatic batching system: The system automatically proportions raw materials based on requirements and features remote monitoring for flexible and adjustable batching, maintaining the nutrient content and quality of materials.
2. Conveying system: Material is accurately transported to designated areas via a belt conveyor or bucket elevator, with a dust prevention device to minimize environmental pollution.
3. Crusher: This equipment rapidly crushes materials to the necessary particle size, ensuring smooth processing progress.
4. Mixer: Materials are thoroughly mixed in this equipment to achieve uniformity, preparing for subsequent granulation. (Equipment selection based on granulation requirements)
5. Double-roll extrusion granulator: The core equipment can extrude processed raw materials into granules without external additives, resulting in high hardness and low return rate granules.
6. Granule shaping machine: If specific granule requirements exist, the extrusion granulator's fast granulation and oblate granules can be transformed into smoother, rounder spherical granules using a polishing machine.
7. Screening machine: Enhances the finished granules' quality by grading them to remove impurities. Substandard particles are re-granulated by returning to the crushing mixer via the conveying system.
8. Packing machine and palletizer: The final granules are weighed, packaged, and palletized for streamlined storage, transportation, and sales.
By meticulously controlling each production process stage, the quality and consistency of granular fertilizers are assured. Adjusting production processes and formulations promptly can further enhance product quality and bolster market competitiveness.

Customization:

Product Customization Services for the Inorganic Fertilizer Pelletizer Machine :
Brand Name: Gofine
Model Number: GFDL-1
Place of Origin: China
Certification: CE
Minimum Order Quantity: 1
Price: Negotiation
Packaging Details: plywood case
Delivery Time: 1-3Sets/15days
Payment Terms: L/C, Western Union, T/T, MoneyGram
Supply Ability: 15Sets/Month
Capacity: 3-5T/H
Advantage: Full Auto, Simple Operation, Save Labor
Packaging Method: Automatic Packaging Machine, Manual Packaging Machine
Type: Granulator
Product Name: Fertilizer Production Line
Keywords: Extrusion granulation production line, fertilizer machine, SSP production line

Support and Services:

The Product Technical Support and Services for the Inorganic Fertilizer Pelletizer Machine include:
- Installation guidance and support to ensure the proper setup of the production line.
- Operator training to familiarize users with the equipment and processes involved.
- Troubleshooting assistance to address any issues that may arise during operation.
- Regular maintenance services to keep the production line running smoothly and efficiently.
- Access to technical experts for consultation and advice on optimizing production processes.

Packing and Shipping:

Product Packaging: The Inorganic Fertilizer Pelletizer Machine is carefully packaged in sturdy cardboard boxes to ensure safe transportation and delivery. Each component of the production line is securely wrapped and protected to prevent any damage during transit.
Shipping: We offer reliable shipping services to deliver the Compound Fertilizer Production Line to your desired location. Our team works diligently to ensure timely delivery and handle the shipping process with great care to guarantee that the product arrives in perfect condition.

FAQ:

Q: What is the brand name of the Inorganic Fertilizer Pelletizer Machine?
A: The brand name is Gofine.
Q: What is the model number of the Compound Fertilizer Production Line?
A: The model number is GFDL-1.
Q: Where is the Compound Fertilizer Production Line manufactured?
A: The product is manufactured in China.
Q: What is the certification of the Compound Fertilizer Production Line?
A: The product is CE certified.
Q: What is the minimum order quantity for the Compound Fertilizer Production Line?
A: The minimum order quantity is 1.