Heavy-Duty Big Bag Crusher 1-3 t/h for Lump Fertilizer

Product Specification

Product Description

Discover our high-efficiency Heavy-Duty Big Bag Crusher, specifically engineered to break down lump fertilizer in FIBCs (吨包 bags). This robust lump breaker for bulk bags streamlines your bulk bag unloading process, enhancing productivity in your fertilizer production line.

Specifically optimized for the fertilizer industry, this machine is the ultimate lump breaker for bulk bags, transforming caked lump fertilizer into a free-flowing, uniform material ready for the next stage of your fertilizer manufacturing process, such as mixing, granulating, or packaging. It is an indispensable piece of fertilizer crushing equipment for modern, high-capacity plants.

Key Features & Advantages
Our FIBC crusher is built for performance, durability, and reliability, offering distinct advantages over manual breaking or simpler systems.

Superior Lump Breaking Capability:

Equipped with a powerful motor and uniquely designed, hardened steel crushing blades or teeth, it effortlessly fragments even the hardest lump fertilizer and solidified aggregates. It acts as a highly effective bulk bag lump breaker, ensuring no large chunks disrupt your production flow.

Heavy-Duty Construction for Longevity:

Constructed from high-grade carbon steel with optional wear-resistant lining or stainless-steel contact parts for corrosive environments. This heavy-duty build ensures a long service life even under the most demanding conditions, handling abrasive materials with minimal wear.

High-Efficiency Operation:

The optimized internal design promotes a first-in, first-out flow, preventing material bypass and ensuring complete processing. This high-efficiency design maximizes throughput, significantly reducing unloading and processing time compared to manual methods or standard bag breaking machines.

Dust-Tight Enclosure & Containment System:

Features sealed connections and optional dust extraction ports to contain powder and minimize airborne particles. This is crucial for protecting operators, maintaining a clean plant environment, and preventing product loss when handling fine powdered materials.

Integrated with Bag Discharging:

This unit functions as a complete bag discharger with crusher. It is designed to hold the big bag in place on a platform, often with a hoist, while its spout connects to the crusher's inlet. This allows for smooth, controlled bulk bag unloading and simultaneous crushing in a single, integrated step.

Easy Maintenance & Cleaning:

Designed with easy-access doors and panels for quick inspection, blade maintenance, and cleaning, minimizing downtime between batches or when switching materials.

Primary Applications
This machine is essential for any industry that receives materials in bulk bags that are prone to hardening. Key applications include:

Fertilizer Industry: The primary application for breaking lump fertilizer such as NPK blends, ammonium nitrate, urea, potash, and other agglomerated fertilizers. It is a key component in a fertilizer production line.

Chemical Industry: Crushing lumped chemicals, salts, pigments, and plastic pellets.

Food & Pharmaceutical Industry: Size reduction of food-grade powders and sugars that have solidified (requires stainless steel construction).

Minerals & Mining: Processing minerals, ores, and abrasive industrial powders.

Why Choose Our Big Bag Crusher?
Increased Productivity: Automates a slow, labor-intensive, and physically demanding process.

Improved Product Quality: Ensures a consistent, lump-free material size for downstream processes.

Reduced Labor Costs & Safer Operation: Eliminates the need for workers to manually break bags with rods or hammers, enhancing safety.

Minimized Waste: Ensures virtually complete discharge of material from the FIBC, reducing product loss.

Robust and Reliable: Engineered for continuous operation in tough industrial environments.

Upgrade your bulk material handling system with our high-performance Heavy-Duty Big Bag Crusher. Contact us today for a free consultation and quotation to find the perfect solution for your lump fertilizer processing needs.

Product details