Haifei Intelligent equipment Co., Ltd.
| Brand Name | HAIFEI |
| Model Number | HFTD-150-Y |
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Copper Diffusion Welding Machine
Product Specification
| Brand Name | HAIFEI | Model Number | HFTD-150-Y |
| High Light | copper diffusion welding machine price ，busbar copper welding machine ，busbar diffusion welding machine price | ||
| Item | Specification |
| Product Name | Copper Diffusion Welding Machine |
| Model | HFTD-150-Y |
| Applications | Copper busbar welding, copper bar welding, copper-nickel welding, copper foil flexible connector welding |
| Industries | New energy, power equipment, energy storage, and related industries |
| Maximum Primary Current | 150A |
| Rated Duty Cycle | 50% |
| Secondary Voltage | 9.7V |
| Cooling Water Consumptio | 40L/min |
The HFTD-150-Y Copper Busbar Welder is designed for diffusion welding of conductive metal components such as copper busbars, copper bars, copper-nickel connectors, and laminated copper foil flexible connectors. It is widely used in new energy, power equipment, energy storage, low-voltage electrical products, copper busbar processing, and electrical connection manufacturing.
Copper has high electrical and thermal conductivity, which can make conventional welding difficult. Common issues include fast heat dissipation, unstable weld strength, poor bonding between layers, and inconsistent electrical performance. The HFTD-150-Y uses controlled heating, pressure, and welding parameters to create reliable joints, helping customers improve weld strength, electrical stability, and batch consistency.
The HFTD-150-Y is not a general-purpose metal welder. It is developed for conductive parts such as copper busbars, copper bars, laminated copper foil connectors, and copper-nickel sheets. For conductive components used in new energy batteries, power systems, energy storage equipment, and low-voltage electrical products, it helps deliver more stable joint quality.
Laminated copper foil flexible connectors are usually made from multiple thin copper foils. Welding requires careful control of temperature, pressure, and interlayer bonding. The HFTD-150-Y is suitable for welding laminated copper foil assemblies and helps reduce weak bonding, delamination, local overheating, and uneven joint quality.
Copper bars and copper busbars are commonly used for high-current transmission. Customers care not only about weld strength, but also contact resistance, temperature rise, and long-term reliability. Diffusion welding forms a stable bond over a larger contact area, helping reduce overheating and performance variation caused by poor contact.
Copper-nickel joints are common in new energy battery connections, electrical assemblies, and conductive structures. Since copper and nickel differ in thermal conductivity, electrical conductivity, and forming behavior, the welding process requires more precise control. The HFTD-150-Y can be matched to different material combinations, thicknesses, and weld areas.
Used for welding copper busbars, copper bars, copper-nickel connecting sheets, and conductive connectors in battery modules. For high-current connection areas, weld quality directly affects electrical stability and long-term safety.
Energy storage systems often use copper busbar joints, flexible connectors, and current-collecting conductive parts. The HFTD-150-Y can be used for diffusion welding of these copper components, helping improve joint strength and production consistency.
Suitable for welding copper busbars and copper bars used in distribution cabinets, busbar systems, switchgear, and power connection parts. A stable welded contact area helps reduce local overheating during high-current operation.
Used for welding conductive terminals, contact components, and copper alloy parts in low-voltage electrical products. Fixtures can be customized according to part size and weld position to improve positioning accuracy and welding stability.
Suitable for welding laminated copper foil flexible connectors, flexible conductive parts, and battery flexible connectors. Controlled temperature and pressure help improve bonding between foil layers.
Suitable for copper-nickel sheets, copper-nickel conductive parts, and dissimilar metal connectors used in new energy, battery systems, electrical connections, and precision conductive assemblies.
Copper conducts heat quickly, making it difficult for conventional welding methods to keep heat concentrated in the weld area. The HFTD-150-Y uses controlled heating and pressure to provide a more stable joining process for copper bars, copper foils, and copper busbars.
When welding multiple copper foils or sheets, interlayer bonding directly affects mechanical strength and electrical performance. By combining pressure and heat input, the machine helps create more uniform bonding and reduces local weak joints.
Copper busbars, copper bars, and flexible connectors are often used for power transmission or battery connections. These parts require low contact resistance and reliable welded joints. The HFTD-150-Y helps create a stable contact area and improves reliability in long-term electrical operation.
With set parameters, fixture positioning, and pressure control, the machine standardizes the welding process. For customers producing similar copper parts over the long term, it helps control batch variation and reduce rework.
Before final purchase, customers can verify weld strength, appearance, electrical performance, and process stability through sample welding. The equipment solution can then be optimized around production cycle time, loading method, inspection needs, and factory layout.
If your product is made from laminated copper foils and requires stable electrical conductivity, flexibility, and strong bonding, the HFTD-150-Y is a suitable welding solution for copper foil flexible connectors.
For copper bars and busbar connectors used in power equipment, energy storage, and new energy applications, customers usually care about contact area, joint strength, and heat generation during operation. This machine is suitable for welding these conductive components.
If your product involves copper-nickel sheets, copper-nickel composite parts, or battery connectors, the HFTD-150-Y can be tested according to the material combination and weld area to determine a suitable welding process.
If your current process has issues such as unstable weld strength, poor interlayer bonding, inconsistent appearance, or high rework rates, a dedicated machine and tooling solution can help improve batch consistency.
A:The HFTD-150-Y is mainly used for diffusion welding of copper busbars, copper bars, laminated copper foil flexible connectors, copper-nickel connecting sheets, and conductive terminals. It is commonly used in new energy, energy storage, power equipment, and low-voltage electrical applications.
A:Yes. Laminated copper foil welding requires stable pressure, temperature, and interlayer bonding. The HFTD-150-Y uses controlled heating and pressing to improve bonding quality between copper foil layers and reduce weak joints or delamination.
A:Copper bar applications usually focus on contact resistance and heat generation during operation. Diffusion welding creates a stable joint over a larger contact area, which helps maintain electrical stability. Final performance should be confirmed through sample welding and electrical testing.
A:Yes. It can be used for copper-nickel joining. Because copper and nickel have different material properties, customers are advised to provide samples, thickness, weld area, and strength requirements. Haifei can perform process testing before confirming the equipment configuration and parameter range.
Company Details
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
15000000-45000000
Employee Number:
100~200
Ecer Certification：
Verified Supplier
1.Intelligent Welding Equipment Manufacturer HAIFEI is a professional manufacturer of intelligent welding equipment and customized automation solutions for advanced manufacturing industries. We specialize in the research, development, and production of polymer diffusion welding machines, medium... 1.Intelligent Welding Equipment Manufacturer HAIFEI is a professional manufacturer of intelligent welding equipment and customized automation solutions for advanced manufacturing industries. We specialize in the research, development, and production of polymer diffusion welding machines, medium...
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