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Industrial MVR Evaporator — Zero Liquid Discharge for Sugar & Starch Syrup
Engineer-to-order Mechanical Vapor Recompression (MVR) evaporator for sugar juice, molasses, and starch syrup concentration with integrated Zero Liquid Discharge (ZLD) options. The system recycles latent heat by mechanically recompressing secondary vapor, delivering low OPEX, stable °Bx/DS control, and minimal effluent for sustainable operation.
Key Benefits
Energy Efficiency: Electric-duty MVR slashes fresh steam use after start-up.
High Availability: 24/7 automatic operation with redundancy and predictive fouling monitoring.
Process & Thermal Economy
Secondary vapor is mechanically compressed to raise saturation temperature and reused as the heating medium. Optimized ΔT/LMTD, residence time, and circulation preserve sucrose/invert balance and DE, while enabling deep concentration for syrup finishing and ZLD schemes.
Materials & Hygiene
Wetted parts in SS316L/duplex (electropolish on request); sanitary connections, food-grade elastomers, sloped/drainable piping; validated CIP/SIP supporting HACCP/ISO 22000.
Process Overview — Sugar & Starch Syrup ZLD
Feed prep: clarification/filtration, pH trim, degassing to minimize color pickup and scaling.
MVR evaporation (vacuum): falling film/forced circulation with tight ΔT for gentle, efficient concentration.
Condensate polishing: filters/RO/AC to meet reuse (process/CIP) or discharge limits.
Finishing/ZLD: syrup to target °Bx/DS; mother liquor to crystallizer/centrifuge/dryer for solids discharge.
~15–40 kWh per ton of water evaporated (duty/CR dependent)
Product temperature
Low-temp vacuum duty to protect color/DE and reduce inversion
Sugar syrup (°Bx)
e.g., 60–75 °Bx; tighter spec via inline °Bx/viscosity control
Starch syrup (DS/DE)
e.g., 70–85% DS; DE preserved with gentle ΔT and residence time
Condensate quality
Polished for reuse (process/CIP) per site standards
Materials
SS316L/duplex; Ti/Hastelloy available for corrosives
*Performance depends on feed composition, viscosity/fouling tendency, compression ratio, and heat-exchanger design.
FAQ
Can one line handle both sugar and starch syrup?
Yes—recipe-based setpoints (ΔT, residence time, pressure) and sanitary changeover enable multi-product operation.
How is product quality protected?
Vacuum boiling lowers temperature; uniform thin film and tight ΔT minimize color formation and inversion/degradation.
How does ZLD integrate?
Condensate is polished for reuse; mother liquor proceeds to crystallization, centrifugation, and drying for solid discharge.
Application
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Ecer Certification:
Verified Supplier
Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H... Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H...