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Brine Treatment MVR Evaporator — Chemical Effluent Desalination with Steam Compressor
Engineer-to-order MVR (Mechanical Vapor Recompression) evaporator for brine treatment and chemical effluent desalination. A high-efficiency steam compressor mechanically recompresses secondary vapor to provide the heating duty, cutting fresh steam consumption and enabling continuous, low-OPEX operation for ZLD and resource recovery schemes.
Key Benefits
Deep desalination: high condensate quality for reuse; significant brine volume reduction.
Energy savings: latent heat recycled by steam compressor; minimal fresh steam after start-up.
Scalant control: optimized ΔT/LMTD and velocities reduce scaling on saline/chemical feeds.
Continuous uptime: 24/7 automatic operation with redundancy and CIP-ready design.
ZLD-ready: integrates with crystallizer, centrifuge, and dryer for solid salt discharge.
Process & Thermal Economy
Secondary vapor is mechanically compressed to elevate saturation temperature and reused as the primary heat source. Tight control of pressure, ΔT, and circulation rates maximizes heat-transfer efficiency, lowers utilities, and stabilizes product quality across variable effluents.
Controls & Safety
PLC/HMI with closed-loop regulation of level, pressure, ΔT, and conductivity. Interlocks for compressor/VFD, vacuum/NCG handling, condensate quality guard, and alarm/event historian. Power-quality mitigation (AFE/harmonic filters) optional per site codes.
Materials & Cleanability
Wetted parts in SS316L/duplex (Ti/Hastelloy on request), drainable layouts, anti-scale dosing, and validated CIP for long campaigns. Elastomers and surface finishes selectable for chemical/environmental duties.
Process Overview — Brine Desalination
Feed conditioning: filtration/softening, pH trim, and deaeration to limit scaling/corrosion.
*Actual performance depends on brine chemistry, viscosity/fouling tendency, compression ratio, and heat-transfer design.
FAQ
Can the system meet strict discharge/reuse limits?
Yes. Condensate polishing and conductivity/TOC guards ensure compliance with site-specific reuse or discharge standards.
How is scaling managed on high-salinity feeds?
By controlling ΔT/LMTD and velocity, using anti-scale dosing, and scheduling CIP based on predictive fouling indicators.
Can it integrate into a ZLD train?
Absolutely. Common flowsheets pair membrane pre-concentration with MVR, followed by crystallization and solid handling.
Application
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Ecer Certification:
Verified Supplier
Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H... Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H...