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15,000 kg/h Three-Effect Falling Film Evaporator for Chemical & Pharmaceutical Industry
Designed for continuous concentration and mother-liquor recovery, Hanpu’s three-effect falling film evaporator (15,000 kg/h) delivers high throughput with low specific steam consumption. Operating under vacuum with staged effects, the system reuses latent heat to minimize utilities while protecting heat-sensitive actives, intermediates, and APIs.
Energy Efficiency
Multi-effect heat reuse (E1→E2→E3) achieves a steam economy of ~3.5–4.0 kg water/kg steam; optional TVR/MVR can further reduce OPEX.
Gentle, Clean, Compliant
Vacuum, low residence time falling-film evaporation protects product quality. Contact parts in SS316L with sanitary welds support cGMP practice.
Stable & Scalable
Anti-scaling design, inline density/conductivity control, and PLC/HMI automation keep concentration on-spec during long campaigns.
Process Overview
Feed & Preheat: Metered feed is preheated via condensate/heat recovery to cut live steam.
Effect 1: Live steam heats E1; generated vapor becomes the heating medium for E2.
Effect 2 & 3: Successively lower pressures/temperatures maintain gentle boiling and high overall ΔT utilization.
Separation & Control: Vapor–liquid separators ensure clean condensate; inline density or refractometer governs discharge/recycle.
Vacuum & Condensing: Final vapors condense in a surface condenser; non-condensables are removed by the vacuum system.
Key Specifications — 15,000 kg/h Model (Illustrative)
Parameter
Unit
Value / Notes
Evaporation capacity
kg/h
15,000
Raw steam consumption
kg/h
≈ 4,500 (typical three-effect)
Steam economy
kg water/kg steam
~3.5–4.0 (higher with TVR/MVR)
Operating temperatures (E1/E2/E3)
°C
~99 / ~76 / ~53 (vacuum operation)
Materials of construction
—
Product side SS316L (optional SS304); gasket/elastomer per solvent/cleaning chemistry
Automation & control
—
PLC/HMI, flow–T–P–level–density/conductivity, alarms, historian, remote support
Cleaning
—
CIP with validated recipes; short downtime; optional SIP where applicable
Performance test at guaranteed throughput and concentration targets.
Operator training, spare parts plan, and lifecycle optimization service.
Quality & Compliance
ISO-aligned QC procedures; pressure vessels per applicable codes.
Hygienic design principles for pharma: drainability, smooth finishes, dead-leg control.
Documentation package: material traceability, ITP/QCP, manuals, and validation support.
About Hanpu
Hanpu engineers and delivers energy-efficient MEE/MVR systems for chemical and pharmaceutical plants worldwide. Our integrated EPC capability and responsive service help you reduce OPEX, meet compliance, and run reliably at scale.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Ecer Certification:
Verified Supplier
Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H... Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H...