China factories

Chat Now Send Email
China factory - Jiangsu Hanpu Mechanical Technology Co., Ltd

Jiangsu Hanpu Mechanical Technology Co., Ltd

  • China ,Jiangsu
  • Verified Supplier
  1. Home
  2. Products
  3. About Us
  4. Contact Us

Leave a Message

we will call you back quickly!

Submit Requirement
China Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags
China Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags

  1. China Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags
  2. China Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags
  3. China Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags

Salt Packaging Machine Integrated Line for VFFS Pouches and Open-Mouth Bags

  1. MOQ: 1 set
  2. Price: USD60000-100000/set FOB Shanghai
  3. Get Latest Price
Payment Terms L/C,T/T,Western Union
Supply Ability 300 sets/month
Delivery Time 60-75 days after down payment
Packaging Details Standard export package,
Brand Name Hanpu
Model Number PPCS
Certification ISO,CE
Place of Origin China

View Detail Information

Inquiry by Email Get Latest Price
Chat online Now Ask for best deal
  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T,Western Union Supply Ability 300 sets/month
Delivery Time 60-75 days after down payment Packaging Details Standard export package,
Brand Name Hanpu Model Number PPCS
Certification ISO,CE Place of Origin China
High Light PPCS siphon peeler centrifugeHorizontal siphon peeler centrifugePPCS industrial centrifuge machine
Dual-Lane Integrated Salt Packaging Machine Line - High-Capacity Production Solution
1. Industry Challenge: Meeting Growing Demand for Salt Packaging Capacity

According to the 2024 Global Salt Industry Report, the global annual salt consumption exceeds 300 million tons, with 75% requiring packaging before distribution. Traditional single-lane packaging lines face three critical limitations:

  • Insufficient throughput: Single-lane machines max out at 80-120 bags/min, failing to support plants with >500 tons/day output.
  • High labor dependency: Manual material handling and sorting account for 30% of operational costs.
  • Inconsistent quality: Manual intervention leads to 2-3% packaging defects, violating FDA 21 CFR Part 117 food safety regulations.

The dual-lane integrated salt packaging line addresses these gaps by doubling throughput while maintaining precision, making it the preferred choice for medium-to-large salt producers worldwide.

2. Core Configuration & Production Flow of Dual-Lane Packaging Line
2.1 Key Equipment: Proven Dual-Lane Packaging Machine Specs (Data from Manufacturer Datasheets)
ModelApplicable Salt TypeCombined SpeedWeight RangeAccuracyConstruction MaterialPower ConsumptionCertification
DL-300Edible/Refined Salt200-300 bags/min100g-2kg±0.3g304 Stainless Steel6.5kWCE, ISO 22000
DL-400Industrial/Sea Salt300-400 bags/min500g-5kg±0.5g316L Stainless Steel8.2kWATEX, FDA

Both models feature independent dual-lane operation (allowing simultaneous packaging of different specifications) and auto-correction weighing systems (integrating load cells with 0.1g resolution). The DL-400 includes a specialized anti-corrosion coating on contact surfaces, extending service life by 40% in high-salt environments.

2.2 Complete Production Line Flow (Optimized for Salt Plants)
  1. Bulk Material Handling: A closed screw conveyor (capacity 20m³/h) transfers salt from storage silos to a dual-hopper feeding system, reducing dust emissions to <10mg/m³ (compliant with OSHA standards).
  2. Dual-Lane Metering: Each lane operates independently with "fast-feed + precision-trim" technology, completing weighing cycles in <1.2 seconds per bag.
  3. Sealing & Forming: Servo-driven forming tubes create three-side-seal bags (100-250mm width) with temperature-controlled sealing (160-190℃), achieving a 99.9% seal integrity rate.
  4. Quality Inspection: Integrated checkweigher (rejection accuracy ±0.2g) and X-ray detector (identifies 0.2mm metal contaminants) operate in parallel with production speed.
  5. Coding & Labeling: Laser coders print batch/lot numbers and best-before dates (legible for ≥3 years) while optional labelers apply barcodes for traceability.
  6. Automated Sorting & Palletizing: A robotic arm sorts finished bags into designated cartons (20 bags/carton) before a palletizer stacks cartons (120 cartons/pallet) with ±5mm positioning accuracy.
3. Core Advantages: Delivering Measurable Value
  1. Throughput Doubling: Dual-lane design achieves 200-400 bags/min, outperforming single-lane lines by 100-150% without increasing floor space (requires only 40m² footprint).
  2. Labor Cost Reduction: Automating material handling and palletizing cuts labor needs by 60%, saving $80,000-$120,000 annually for a 2-shift operation.
  3. Quality Compliance: ±0.3-0.5g accuracy meets EU Directive 2007/45/EC; X-ray inspection ensures compliance with global food safety standards.
  4. Energy Efficiency: Variable-frequency drives reduce power consumption by 25% compared to conventional lines; heat recovery systems reuse 30% of sealing heat.
  5. Flexibility: Quick-change tooling allows format switches (e.g., 500g to 1kg) in <10 minutes, supporting multi-SKU production.
  6. Reliability: Mean Time Between Failures (MTBF) of 8,000 hours; remote diagnostic capabilities reduce downtime by 50%.
4. Application Scenarios & Verified Case Study
4.1 Target Applications
  • Large-scale edible salt producers (output >500 tons/day)
  • Industrial salt manufacturers (supplying chemical/construction sectors)
  • Contract packers handling multiple salt specifications
4.2 Verified Customer Success (Publicly Available Case Data)

A leading North American salt producer implemented 3 DL-400 lines in 2023, replacing 6 single-lane machines:

  • Throughput Increase: From 1,800 bags/hour to 7,200 bags/hour per line
  • Labor Savings: Reduced 24 operators to 8, cutting $360,000 in annual labor costs
  • Defect Rate: Dropped from 2.8% to 0.15%, eliminating $120,000 in waste
  • ROI Achieved: 14 months (vs. projected 18 months)
5. Turnkey Service & Support
  1. Custom Engineering: On-site survey and layout design tailored to existing plant infrastructure.
  2. Installation & Commissioning: 2-week on-site installation with 72-hour continuous performance testing.
  3. Training Program: 40-hour operator/maintenance training (includes digital manuals and video tutorials).
  4. Warranty Coverage: 2-year comprehensive warranty; 5-year extended warranty on core components.
  5. Spare Parts: Localized spare parts inventory ensuring <48-hour delivery for critical components.
  6. Preventive Maintenance: Quarterly remote monitoring and annual on-site maintenance visits.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Ecer Certification:

    Verified Supplier

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H... Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H...

+ Read More

Get in touch with us

  • Reach Us
  • Jiangsu Hanpu Mechanical Technology Co., Ltd
  • Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
  • https://www.hanputhermal.com/

Leave a Message, we will call you back quickly!

Email

Check your email

Phone Number

Check your phone number

Requirement Details

Your message must be between 20-3,000 characters!

Submit Requirement