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Jiangsu Hanpu Mechanical Technology Co., Ltd

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China FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project
China FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project

  1. China FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project
  2. China FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project
  3. China FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project
  4. China FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project

FC Crystallizer MVR Evaporator 3T / Hr For Potassium Chloride Project

  1. MOQ: 1set
  2. Price: USD180,000-USD650,000
  3. Get Latest Price
Supply Ability 1sets per 3 months
Delivery Time 120days
Packaging Details Pallet or Wooden case
Brand Name Hanpu
Model Number MVR
Certification CE ISO
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability 1sets per 3 months Delivery Time 120days
Packaging Details Pallet or Wooden case Brand Name Hanpu
Model Number MVR Certification CE ISO
Place of Origin China
High Light FC Crystallizer MVR EvaporatorMVR Evaporator For Potassium Chloride Project3 T/Hr MVR Evaporator
FC Crystallizer MVR Evaporator — 3T/Hr for Potassium Chloride Project
Forced-circulation crystallizer with MVR evaporator rated 3 t/h for potassium chloride (KCl) production

Engineer-to-order MVR (Mechanical Vapor Recompression) evaporator integrated with an FC (Forced-Circulation) crystallizer for potassium chloride (KCl) concentration and crystal production. The train is sized for a nominal 3 t/h water removal, delivering stable supersaturation control, narrow crystal size distribution, and low OPEX for potash brines and carnallite conversion lines.

Key Benefits
  • Energy saving: Electric-driven vapor recompression minimizes fresh steam after start-up.
  • Crystal quality: FC loop stabilizes supersaturation and residence time for tight KCl PSD.
  • Scaling mitigation: High-velocity circulation maintains coefficients and limits deposition.
  • Process flexibility: Handles sylvinite/carnallite liquors; integrates with flotation or hot-leach routes.
  • Automated uptime: PLC/HMI recipes, alarms, historian, and remote diagnostics for 24/7 operation.
Process & Thermal Economy

Potash brine is purified and concentrated under vacuum in the MVR body. The forced-circulation crystallizer runs at controlled slurry density and ΔT/LMTD; recompressed vapor provides the primary duty, achieving low specific energy while promoting predictable KCl crystallization and clarity.

Materials & Cleanability

Wetted parts in SS316L/duplex (Ti/Hastelloy on request) for chloride-rich brines. Drainable layouts, large clean-outs, and validated CIP extend campaign length and simplify turnarounds.

Process Overview — KCl Brine to Crystals
Flow: brine polishing → MVR evaporation (vacuum) → FC crystallizer → centrifuge → dryer/sizing → packing
  • Brine polishing: clarification/filtration; Mg/Ca control as required.
  • MVR evaporation (vacuum): compressor discharge sets ΔT; shell pressure defines boiling point.
  • FC crystallization: seed addition; slurry density and residence time tuned for target PSD.
  • Solid–liquid separation: pusher/peeler centrifuge; mother liquor recycle to circuit.
  • Drying & sizing: fluid-bed/vibratory drying; screens for granular grades.
Key Components
  • MVR evaporator (falling film / forced circulation) with vapor–liquid separator
  • Mechanical vapor compressor (turbo/Roots) with VFD for ΔT/capacity control
  • FC crystallizer with circulation pump, draft tube/heat exchanger, slurry density control
  • Surface condenser, vacuum/NCG handling, preheaters/heat-recovery HX
  • PLC/HMI/SCADA; instruments (T/P/flow/cond/level/solids); CIP skid and antiscalant dosing
Performance & Sizing
Parameter Typical Target / Range*
Evaporation rate 3 t/h (water removal), adjustable via compressor VFD
Operating mode Vacuum, continuous
KCl purity (dry) ≥ 98–99% (feed-dependent, with proper purification)
Crystal size bands Fine 0.3–0.6 mm; Standard 0.6–1.0 mm; Coarse 1.0–2.0 mm
Electric use (MVR) ~15–40 kWh per ton H₂O evaporated (duty/CR dependent)
Fresh steam demand Very low after start-up (backup/ancillary only)
Materials SS316L / duplex; Ti/Hastelloy on request

*Performance depends on brine composition (K⁺/Mg²⁺/Na⁺), scaling tendency, compression ratio, and crystallizer design.

FAQ
Can the line process carnallite liquors?

Yes—flowsheets can include Mg control and hot leach steps; the FC crystallizer is tuned for KCl selectivity and PSD.

How do you control scaling?

Optimized ΔT/velocity, antiscalant dosing, and scheduled CIP maintain heat-transfer coefficients and crystal purity.

Can we integrate with existing flotation/drying?

Yes—the MVR+FC module ties into upstream purification and downstream centrifuge/dryer/screening with minimal retrofit.

Application
Applications: potash (KCl) production, carnallite conversion, and potash brine upgrading with FC crystallizer MVR

Company Details

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Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H... Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H...

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  • Jiangsu Hanpu Mechanical Technology Co., Ltd
  • Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
  • https://www.hanputhermal.com/

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