1 Layer Car Mat Making Machine High Pressure Rubber Mat Making Machine 100T

Product Specification

Making EVA Sheet Foam 3D TPE Rubber Car Floor Mats Yoga Mat Sulfurization Machine High Pressure Hot Press Machine

Product Description:

The core principle of yoga mats and inflatable mattress hot press machines lies in high-frequency heat sealing technology: by exciting the internal vibration of flexible materials such as PVC and TPU through electromagnetic waves, heat is generated, achieving self melting and fusion of materials without the need for glue. Under precise pressure, the molten layer instantly combines to form a seamless weld, and after cooling and shaping, it forms a permanent sealing structure.
Its application areas focus on healthy living and outdoor experience: anti slip texture embossing and seamless edge sealing for high-end yoga mats, independent sealing and molding of multiple air chambers for inflatable mattresses, environmentally friendly adhesive free bonding for mother and baby crawling mats, durable airbag manufacturing for outdoor camping equipment, and precise zoning support design for medical rehabilitation mats. The device endows the product with high sealing, strong durability, and natural touch through heat sealing technology, meeting the needs of all scenarios from home fitness to outdoor exploration.

Productivity Excellence
Equipped with a dual-zone independent temperature control system.Combined with an adjustable pressure range, it perfectly adapts to different material requirements: heat-sealed patterns on yoga mats greater clarity, while inflatable mattresses benefit from uniformly sealed edges.

The automated feeding system and multi-station switching design enable a fully automated process from "feeding - heat sealing - shaping - discharging." With quick mold change capabilities, the machine efficiently handles even small-batch custom orders.

Safety Assurance

The equipment is surrounded by high-precision infrared safety light curtains that provide non-contact detection around the pressing zone. If personnel approach the restricted area, the system triggers an immediate automatic shutdown. This safety measure, combined with a responsive emergency stop function, helps prevent accidents and enhances operator protection during press operations. In emergencies, pressing the emergency stop button instantly cuts off hydraulic power and electricity, eliminating the risk of operational errors.

Dual Closed-Loop Protection for Pressure/Temperature: Built-in sensors monitor hydraulic pressure and heating temperature in real time. If limits are exceeded, the system automatically reduces load or shuts down, preventing equipment damage or safety incidents caused by parameter deviations.

Application Areas
As a "heat-sealing expert for flexible materials," this machine covers core categories in home and fitness products, perfectly meeting diverse market demands:

Yoga Mats: Compatible with TPE, PVC, natural rubber, and other materials, it enables precise heat sealing of alignment lines.Suitable for home use, professional yoga studios, and more.

Inflatable Mattresses: For PVC and TPU inflatable mattresses, it ensures uniform sealing edges and strong air tightness, accommodating single, double, and camping sizes to meet home and outdoor usage needs.

Extended Categories: Applicable to fitness mats, outdoor moisture-proof pads, inflatable toys, and other flexible materials. The adjustable worktable,supports custom patterns (e.g., anti-slip grids, brand logos) and sizes. It can also integrate seamlessly with automatic cutting machines and palletizers to build fully automated production lines, enabling high-end custom orders and unlocking diversified profit growth opportunities!

Maintenance & Service

Modular Design: Core components such as hydraulic cylinders and high-frequency generators feature standardized interfaces for easy replacement.

Intelligent Early-Warning System: Fault codes are displayed in real time on the touchscreen interface, facilitating quick troubleshooting and maintenance.

Machine parameters