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Hunan Hentg Power Electric Technology Co., Ltd.

  • China,Changsha ,Hunan
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China 500kVA 800kVA EV Charging Compact Substation 11kV 0.4kV Prefabricated Substation
China 500kVA 800kVA EV Charging Compact Substation 11kV 0.4kV Prefabricated Substation

  1. China 500kVA 800kVA EV Charging Compact Substation 11kV 0.4kV Prefabricated Substation
  2. China 500kVA 800kVA EV Charging Compact Substation 11kV 0.4kV Prefabricated Substation

500kVA 800kVA EV Charging Compact Substation 11kV 0.4kV Prefabricated Substation

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Voltagelevel 10 kV / 11 kV / 20 kV / 22 kV
Phase Three
Noise Level less than 60 dB
Port any port in china,SHANGHAI
High Voltage 10kV,below 35KV,6KV To 35KV
Color Green/GREY
Payment Terms L/C,D/A,D/P,T/T
Impedancevoltage 4% - 7%
Productname Compact Substation Transformer
Core Material 100% Cooper
Rated Frequency 50Hz,50/60Hz
Secondary Voltage 400V
Packaging Details Wooden case
Ambient Temperature -40℃~+50℃
Cooling Method ONAN
Mountingtype Indoor / Outdoor
Protection Degree IP33/IP34/IP54
Certification IEC60076
Place of Origin CHINA
Brand Name HENTG POWER

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  1. Product Details
  2. Company Details

Product Specification

Voltagelevel 10 kV / 11 kV / 20 kV / 22 kV Phase Three
Noise Level less than 60 dB Port any port in china,SHANGHAI
High Voltage 10kV,below 35KV,6KV To 35KV Color Green/GREY
Payment Terms L/C,D/A,D/P,T/T Impedancevoltage 4% - 7%
Productname Compact Substation Transformer Core Material 100% Cooper
Rated Frequency 50Hz,50/60Hz Secondary Voltage 400V
Packaging Details Wooden case Ambient Temperature -40℃~+50℃
Cooling Method ONAN Mountingtype Indoor / Outdoor
Protection Degree IP33/IP34/IP54 Certification IEC60076
Place of Origin CHINA Brand Name HENTG POWER
High Light 500kVA 800kVA Compact Substation ,11kV 0.4kV Prefabricated Substation ,EV Charging Compact Substation
Product Overview

The High Efficiency Step Down Electric EV Charging Compact Substation (500kVA–800kVA, 11kV to 0.4kV) is an all-in-one prefabricated power distribution solution specifically engineered for public EV charging hubs, commercial fleets, and rapid-charging infrastructure. Integrating high-voltage switchgear, a low-loss oil-immersed distribution transformer, and an intelligent low-voltage distribution cabinet within a heavy-duty, weather-resistant enclosure, this compact substation steps down medium voltage (11kV) to low voltage (0.4kV/0.415kV) safely and continuously. Built to handle frequent load surges, continuous high-power output, and extreme outdoor environments, it provides turnkey reliability for urban public charging hubs and highway infrastructure.

Key Selling Points
  • Turnkey EV Hub Integration: Factory-assembled and pre-tested all-in-one design seamlessly bridges medium-voltage utility grids with high-power DC fast chargers, reducing civil work and site installation time by up to 70%.
  • Superior Thermal & Dynamic Resilience: Optimized for continuous peak-load demands and heavy harmonic stresses from multi-port EV chargers without thermal degradation or unexpected power trips.
  • All-Weather Desert & Sandstorm Protection: IP54-rated heavy-gauge corrugated steel cabinet treated with multi-layer anti-UV and anti-corrosion coatings, engineered specifically for high dust, high UV, and extreme heat environments.
  • Advanced Zero-Leakage Oil Retention: Vacuum oil-filling technology paired with anti-aging fluororubber seals and hermetically sealed tanks ensures long-term oil integrity and minimal field maintenance.
  • IEC Compliant & EPC-Ready: Fully compliant with IEC 60076 and IEC 62271-202 standards, supported by a 24-month quality warranty and custom secondary busbar configurations for rapid deployment.
Detailed Technical Specifications & Core Features
1. High-Voltage (HV) Switchgear Compartment
  • Rated Voltage: 11kV (Compatible with 10kV / 12kV utility networks)
  • Configuration Options: SF6 Ring Main Unit (RMU) or vacuum circuit breaker (VCB) with interlocked safety grounding switches.
  • Protection Features: Ingress protection rating up to IP54; equipped with lightning arresters and overcurrent/earth-fault protective relays.
2. Transformer Compartment
  • Rated Capacity: 500kVA / 630kVA / 800kVA (Customizable up to 2500kVA)
  • Voltage Ratio: 11kV / 0.4kV (0.415kV / 0.433kV options available)
  • Core & Winding Design: High-permeability silicon steel core with low no-load losses; 100% high-grade electrolytic copper windings with Class H insulation.
  • Cooling Method: ONAN (Oil Natural Air Natural) self-cooling, supplemented by temperature-controlled forced-air ventilation fans.
3. Low-Voltage (LV) Distribution Compartment
  • Output Voltage: 400V / 415V Three-Phase Four-Wire system
  • Busbar System: T2 copper busbars with high short-circuit withstand capabilities, tailored to feed multiple DC fast charging piles (120kW / 180kW / 240kW / 360kW).
  • Monitoring & Safety: Integrated smart energy meter, automatic capacitor bank for power factor compensation, and surge protection devices (SPD).
4. Enclosure & Environmental Features
  • Housing Material: 2mm+ hot-dip galvanized steel or aluminum-zinc alloy plate with polyurethane powder coating.
  • Thermal Insulation: Double-layer wall design lined with fireproof insulation materials to prevent internal overheating under direct desert sunlight.
Environmental Challenges & Targeted Engineering Solutions
African Desert & High-Dust Challenges Engineering Solutions & Design Features
Heavy Sandstorm & Fine Dust Ingress Double-sealed cabinet doors equipped with labyrinth-type dust filters, sand-proof ventilation louvers, and IP54/IP55 dustproof enclosure integrity.
Thermal Degradation of Oil Gaskets High-grade fluororubber (FKM) gaskets and synthetic O-rings replaced standard rubber, preventing gasket drying, hardening, and oil seepage under 50°C+ ambient temperatures.
Oil Oxidation & Leakage Risks Hermetically sealed corrugated tank design with zero air contact eliminates oil sludge formation, pressure build-up, and seal degradation.
Extreme Sunlight & UV Corrosion Multi-layer C4/C5 grade anti-corrosion marine paint with UV-reflective topcoat to lower internal cabinet temperature and prevent casing rust.
FAQs for African Distributors & EPC Contractors
Q1: How does this compact substation handle high ambient temperatures and solar heat in Africa?

A: The substation features a double-layer insulated cabinet, temperature-controlled forced air cooling, and high-thermal-class ONAN transformer oil, ensuring continuous full-load output up to 50°C ambient without derating.

Q2: What specific anti-leakage measures are incorporated for remote, low-maintenance sites?

A: We utilize hermetically sealed corrugated oil tanks, 100% vacuum oil filling, and anti-aging fluororubber gaskets. Every unit undergoes a 24-hour factory pressure leak test before shipment to guarantee zero leakage.

Q3: Can the LV compartment be customized to connect directly with DC fast chargers?

A: Yes. We customize low-voltage switchgear, copper busbar capacity, circuit breaker quantities, and smart metering according to your EV charger quantities and power ratings (e.g., 60kW to 360kW chargers).

Q4: Does the equipment meet international standards required for utility grid interconnection?

A: Absolutely. The complete substation complies fully with IEC 62271-202 (high-voltage/low-voltage prefabricated substations) and IEC 60076 (power transformers), complete with type test and routine test reports.

Q5: What is the typical lead time and warranty support for overseas EPC projects?

A: Standard manufacturing takes 25–35 days. We offer a comprehensive 24-month quality warranty, wearing parts kits, and remote technical guidance for installation and commissioning.

Q6: How is the substation packaged and transported for long-distance inland logistics?

A: The integrated unit is mounted on a heavy-duty steel skidbase, packed in ocean-worthy wooden crates with moisture-proof wrapping, and sized to fit standard 20ft/40ft HQ shipping containers.

Contact our engineering team today to receive a customized technical drawing and factory-direct quote within 24 hours!

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    300-500MVA

  • Employee Number:

    150~200

  • Ecer Certification:

    Verified Supplier

Our HENTG POWER is a leading transformer manufacturer in China with over 15 years of industry experience, specializing in reliable MV and HV transformer solutions for global power systems since 2011. With a 100,000 m² manufacturing facility, over 250 skilled workers, 30+ senior engineers, and... Our HENTG POWER is a leading transformer manufacturer in China with over 15 years of industry experience, specializing in reliable MV and HV transformer solutions for global power systems since 2011. With a 100,000 m² manufacturing facility, over 250 skilled workers, 30+ senior engineers, and...

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  • Hunan Hentg Power Electric Technology Co., Ltd.
  • Room905, D6 building, CCSP Industrial Park, Yuelu District, Changsha,Hunan province, China
  • https://www.hentgpower.com/

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