Customized Silicon Carbide Ceramic Pipe Burners Finned Radiant Tubes

Product Specification

Product Overview

ZG Industrial supplies high-performance customized silicon carbide ceramic pipe burners and finned radiant tubes. Engineered for extreme conditions, our Si/SiC composite tubes deliver superior heat transfer, exceptional durability, and significant energy savings for industrial heating applications. Available for immediate installation in systems up to 6 inches in diameter.

Key Features & Benefits

• Superior Material Properties: Excellent wear, oxidation, and corrosion resistance with high-temperature tolerance up to 2450°F (1343°C)

• Enhanced Heat Transfer: Advanced finned tube design increases surface area for improved heat efficiency and distribution

• Proven Energy Savings: Achieve up to 20% fuel reduction while maintaining thermal performance

• Maintenance-Free Operation: Si/SiC recuperative radiant tubes require minimal upkeep

• Exceptional Durability: Resistant to thermal shock, carburization, creep elongation, vibration, and corrosive atmospheres

Technical Specifications

• Heat Flow Capacity: 110-125 BTU/in²

• Maximum Operating Temperature: 2450°F (1343°C)

• Available Diameters: Up to 6 inches

• Configurations: Open ends, closed ends (recuperative), and flanged systems

Advanced Technology

Our radiant tubes feature:

• Thread-shaped fins for optimal flame distribution from burner tip to tube exit

• Compatibility with all heat treatment processes in gas or electric hardening/tempering furnaces

• Adaptable design for integration with existing burner systems

Innovative SiC Inserts Technology

The Problem with Traditional Radiant Tubes
In a standard radiant tube, the burner leg releases up to 45% more energy than the exhaust leg. This is because:

• Burner Leg: Benefits from both radiation and convection heat transfer from the luminous flame.

• Exhaust Leg: Relies primarily on convection alone, as hot gases have a very low emissivity (~0.05), leading to inefficient heat distribution and wasted energy.

Our Solution: Patented Twisted "Y" Design
ZG Industrial's SpyroCor™ SiC inserts transform this inefficient system. The innovative twisted "Y" design creates a non-turbulent, high-convection flow that maximizes heat radiation.

How It Works & Saves Fuel
Installed in the critical last two-thirds of the exhaust leg, our inserts act as a high-emissivity engine:

1. Dramatically Increases Emissivity: The SiC material boasts an emissivity of 0.95, turning the exhaust leg into a powerful radiant heat source.

2. Balances Heat Transfer: Both radiation and convection are now present throughout the tube, balancing the heat output between the burner and exhaust legs.

3. Delivers Proven Efficiency: This balance allows for a direct reduction of burner input by up to 20% while maintaining the same total energy transfer to your workload.

Key Benefits at a Glance:

• 20% Fuel Savings: Directly lower operational costs.

• Perfectly Uniform Heat Transfer: Eliminates hot and cold spots for improved product quality.

• Non-Turbulent Flow: Patented design ensures optimal gas flow and heat release.

• Maintains Full Thermal Load: Process temperature and throughput are not compromised.

Applications

• Hardening and tempering furnaces

• Industrial heat treatment processes

• Recuperative burner systems

• Energy-efficient heating solutions

Why Choose Our SiC Radiant Tubes?

• 20% reduction in fuel consumption

• Balanced heat transfer across entire tube length

• Maintenance-free operation

• Extended service life in extreme conditions