Prototype, Online Laser Cutting, and Precision CNC Machining Services

Product Parameters

Applications of Five-Axis CNC Machining

Five-axis CNC machining is widely used due to its versatility in creating a wide variety of part types across multiple industries. Here are some key application areas:

Aerospace Components: Used to create airframe structures and engine components that require complex contours and withstand extreme conditions. Examples include turbine disks, compressor blades, and rotary bearings.

Automotive Components: Produces transmission gears, engine mounts, and complex wheel hub assemblies. These parts often involve complex features and deep pocket cuts, which five-axis CNC machining can handle effectively.

Medical Implants: Manufactures customized medical implants such as hip joints and cranial plates. These implants require highly customized shapes and smooth surfaces to match the patient's anatomy.

Mold and Die Manufacturing: Creates complex molds and fixtures that are essential for the mass production of other products. This includes injection molds and stamping dies with detailed features and tight tolerances.

Marine Components: Components used in ships and other watercraft, such as propellers and hull components. These parts often have complex designs and require precise machining to ensure performance and durability in harsh environments.

Energy Industry Components: Machined parts for power generation equipment, such as wind turbine hubs and solar panel frames, require high precision to ensure efficiency and long-term reliability.

The Tight Tolerance Capabilities of Five-Axis Machining

Yes, five-axis CNC machining is renowned for its ability to achieve exceptionally tight tolerances. It can typically maintain accuracy to ±0.005mm. This high level of precision is due to several factors:

Reduced Setup Times: Five-axis machining enables access to five sides of a part in a single setup, reducing the number of required repositionings and the associated risk of errors.

Motion along five axes: This motion allows for tighter tool paths, ensuring precise adherence to design specifications, especially when working with complex geometries.

Cost of Five-Axis Milling Services

The cost of five-axis CNC milling services can vary based on several factors, including:

Part complexity: Complex designs typically require more time and resources to machine.

Material type: Machining costs vary for different materials.

Required precision: Tighter tolerances may increase costs.

Generally speaking, prices can range from $75 to $250 per hour, depending on the aforementioned variables. For a more accurate quote, we recommend providing detailed drawings and material requirements on the Hongsinn online platform.

Remember that while five-axis machining may have a higher hourly rate, it typically reduces total production time and setup times, potentially making the overall project cost more competitive.

FAQ

• 1. Can I get a quote without drawings?

  Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.

• 2.Will my drawings be divulged if you benefit?

  No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.

• 3. Can you provide samples before mass production?

  Sure, sample fee is needed, will be returned when mass production if possible.

• 4. How about the lead time?

  Generally, 1-2 weeks for samples, 3-4 weeks for mass production.

• 5. How do you control the quality?

  (1) Material inspection--Check the material surface and roughly dimension.
  (2) Production inspection--Each production section will check the key dimensions and appearance.
  Before surface treatment, do a good job of product packaging to avoid bumps and injuries. And check visual inspection
  (3) Sampling inspection--Check the quality before sending to the warehouse.
  (4) Pre-shipment inspection--100% inspected by QC assistants before shipment.

• 6. What will you do if we receive poor quality parts?

  Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.