CNC Online Services, CNC Cutting Services, and Black Oxide Coating Service

CNC Online Services, CNC Cutting Services, and Black Oxide Coating Service

What is five-axis CNC machining?
Five-axis CNC machining utilizes computer numerical control (CNC) technology to control machine tools with five axes of motion. These axes are typically referred to as X, Y, Z, A, and B, corresponding to linear motion along the X, Y, and Z axes, and rotational motion about the A and B axes, respectively.

Five-axis machining features:

Increased flexibility: Five-axis machining enables the machine tool to access and process parts from multiple angles and orientations, providing greater flexibility.

Complex shape processing: This machining method is particularly suitable for manufacturing complex shapes and hard-to-reach areas, meeting high-precision requirements.

Reduced fixturing: Because the machine tool can process in multiple orientations, the number of workpiece re-clamping operations is reduced, thereby improving overall efficiency.

How does a five-axis CNC machine work?
The workflow of a five-axis CNC machine is as follows:

Design and Modeling: First, a 3D model of the desired object is created using computer-aided design (CAD) software. This model contains detailed information about the part's dimensions and shape.

Generate Machining Paths: Based on the 3D model, computer-aided manufacturing (CAM) software is used to generate machining paths. These paths guide the machine's movements as it cuts or shapes the material.

Machine Setup: The material is secured to the machine table to prevent it from shifting during machining.

Coordination of Five Axes of Motion: A five-axis machine is capable of linear motion in the X, Y, and Z axes, as well as rotation about the A and B axes. This multi-dimensional motion allows the machine to machine parts from multiple angles and orientations.

Perform Machining: The machine cuts, mills, or shapes according to pre-set machining paths and parameters to produce parts that meet design requirements.

Monitoring and Adjustment: During machining, the operator can monitor the machine's operating status in real time and make adjustments as necessary to ensure accuracy and quality.

What is five-axis machining used for?
Five-axis machining is primarily used to produce complex and detailed parts that require machining at multiple angles in a single setup. It is widely used in the aerospace, automotive, and medical industries, where precision and efficiency are crucial. Five-axis machining is capable of producing parts with complex geometries, such as internal and external contours, holes and slots, and parts with multiple planes and angles. It is also commonly used to produce small, intricate components, such as dental implants and microelectromechanical systems (MEMS).

FAQ:

• 1. Can I get a quote without drawings?
  Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.

• 2.Will my drawings be divulged if you benefit?
  No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.

• 3. Can you provide samples before mass production?
  Sure, sample fee is needed, will be returned when mass production if possible.

• 4. How about the lead time?
  Generally, 1-2 weeks for samples, 3-4 weeks for mass production.

• 5. How do you control the quality?
  (1) Material inspection--Check the material surface and roughly dimension.
  (2) Production inspection--Each production section will check the key dimensions and appearance.
  Before surface treatment, do a good job of product packaging to avoid bumps and injuries. And check visual inspection
  (3) Sampling inspection--Check the quality before sending to the warehouse.
  (4) Pre-shipment inspection--100% inspected by QC assistants before shipment.

• 6. What will you do if we receive poor quality parts?
  Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.