Continuous Automatic Paper Baler Machine with 120 Ton Compression Force PLC

Product Specification

Continuous Automatic Paper Baler with Integrated Shredder DLK-CAP120

Product Overview

The DLK-CAP120 is an advanced continuous automatic paper baler featuring an integrated dual-shaft shredder system, designed for facilities requiring simultaneous document destruction and compact baling in a single streamlined process. This all-in-one solution eliminates the need for separate shredding and baling equipment, reducing floor space requirements and material handling steps while increasing overall processing efficiency.

Materials enter the dual-shaft shredder where they are reduced to uniform particles (adjustable from 15-40mm), then automatically fed into the hydraulic compression chamber. The PLC-controlled system manages the entire shred-to-bale workflow continuously, producing dense, secure bales ready for recycling or disposal. With DIN 66399 compliance, this machine is suitable for high-security document destruction applications in government, financial, and corporate environments.

Key Features

• Integrated Shredder-Baler Design: Dual-shaft shredder with 22 KW drive and 1200mm cutting width directly feeds the baling compression chamber, creating a seamless shred-and-bale workflow.
• Continuous Automatic Operation: PLC intelligent control with touch screen HMI enables truly continuous processing - shredding, compressing, tying, and ejecting without cycle interruption.
• 120 Ton Compression Force: Powerful hydraulic system at 24 Mpa ensures dense bales of 350-500 kg, maximizing recycling value and minimizing transportation costs.
• Adjustable Particle Size: Shredder output size adjustable from 15-40mm via screen configuration, allowing customization for different security levels and recycling requirements.
• Automatic 4-Wire Tying: Integrated wire strapping system automatically secures each completed bale for safe handling and transport.
• Dust Extraction System: Built-in cyclone dust collector captures airborne paper dust during shredding, maintaining a clean and safe working environment.
• DIN 66399 Compliant: Meets international security standards for document destruction, suitable for confidential and classified material processing.

Technical Specifications

Applications

The DLK-CAP120 serves dual purposes in secure document destruction and high-efficiency paper recycling. Ideal applications include government archives and confidential document disposal centers, financial institution records management, corporate data security compliance programs, commercial printing waste processing, and municipal recycling facilities requiring high-throughput integrated solutions.

Customization

Customizable features include shredder security level (P-2 through P-5 per DIN 66399), conveyor feed systems, bale size configurations, automatic fire suppression systems, and remote monitoring capabilities with production data analytics.

Support and Services

Comprehensive support includes on-site installation, security compliance certification assistance, operator training with safety protocols, preventive maintenance programs, and emergency spare parts service. One-year warranty with extended coverage options available.

FAQ

Q: What security level does the shredder achieve?
A: Standard configuration achieves P-3 (DIN 66399). P-4 and P-5 security levels available with optional screen configurations for higher security requirements.

Q: Can the shredder handle staples and paper clips?
A: Yes, the dual-shaft shredder is designed to process light metal contaminants commonly found in office paper waste including staples and small paper clips.

Q: How is dust controlled during operation?
A: An integrated cyclone dust collector with HEPA filtration captures airborne particles, maintaining air quality within workplace safety standards.