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Howann High-Precision Container PCB60 Floor Deck Roll Forming Machine | Shipping Container Panel Line
Engineered by Howann, this heavy-duty Container Floor Deck Roll Forming Machine provides a complete automated manufacturing solution for producing corrugated structural floor panels, bottom decking plates, and container side wall profiles for intermodal shipping containers. Designed to process cold-rolled steel, galvanized iron, and high-strength steel coils from 0.2 mm to 1.0 mm in thickness, this line integrates precision uncoiling, entry sheet guiding, multi-stage roller forming, and automated hydraulic shear cutting into one continuous line.
Built upon a heavy-gauge welded steel chassis to resist structural deformation during heavy-duty operations, the Howann container panel line runs smoothly at speeds up to 15 meters per minute. Powered by an energy-efficient 5.5 kW main motor and directed by an interactive industrial PLC controller, operators can easily manage batch orders, program target deck lengths, and maintain consistent dimensional tolerances across massive production cycles.
Technical Specifications
Specification Parameter
Technical Value / Configuration
Brand Name
Howann
Equipment Category
Shipping Container Floor Deck Roll Forming Machine
Production Line Speed
15 m/min
Main Motor Power
5.5 kW High-Torque Electric Motor
Processing Thickness Range
0.2 - 1.0 mm (Galvanized Steel / Cold-Rolled Steel)
Operating Voltage
380V, 3-Phase, 50/60 Hz (Customizable to regional grid)
Hydraulic Post-Cut System with High-Grade Mold Steel Blades
Control Architecture
Smart Industrial PLC with Multilingual Touchscreen Panel
Chassis Structure
Heavy H-Beam Welded Steel Base Frame
Compliance & Certification
EU Standards Compliant | CE Certified
Core Features & Engineering Highlights
Corrugated High-Strength Deck Profile: Shapes high-tensile steel into deep corrugated deck profiles designed to withstand massive cargo load weights.
Robust 5.5 kW Power Drive System: High-efficiency motor delivers continuous torque output through a heavy gearbox to maintain smooth material flow at 15 m/min.
Hard-Plated Anti-Wear Rollers: Precision-ground 45# steel rollers receive hard chrome surface plating to reduce friction and extend tool lifespan under high forces.
Distortion-Free Hydraulic Shearing: Synchronized hydraulic shear blade produces clean, burr-free end cuts without deforming the corrugated floor profile.
Programmable PLC Command Center: User-friendly touchscreen supports one-touch recipe loading, linear footage tracking, and automatic length control.
Machine Workflow & Operation
Coil Uncoiling & Guided Feed: Heavy steel coil uncoils smoothly into entry side-guide rollers to ensure exact sheet alignment.
Multi-Pass Corrugated Roll Forming: Progressive roller stations gradually shape flat sheet steel into uniform container floor corrugated channels.
PLC Optical Length Tracking: Precision optical encoder tracks material feed length, triggering hydraulic cutting at programmed panel dimensions.
Automated Cut-Off & Stacking: Finished container floor deck panels exit cleanly onto discharge collection racks ready for welding and assembly.
Primary Industrial Applications
ISO Shipping Containers: Production of heavy-duty steel floor plates, bottom decking, and roof/wall cladding panels for standard ISO containers.
Modular & Prefabricated Housing: Structural steel floor decking and sub-floor support panels for modular container homes and site offices.
Commercial Truck & Trailer Bodies: Corrugated steel floor lining and side wall panels for cargo trucks and transport trailers.
Industrial Storage Facilities: Heavy-duty corrugated floor platforms and rack deck panels for warehouses and logistics hubs.
Optional Customizations
Custom Profile Tooling: Roller dies customized to your specific container floor or panel CAD drawings.
Uncoiler Upgrades: Choice of 5-ton manual or hydraulic auto-expansion decoilers with optional motorized coil loading cars.
Electrical Grid Adaptations: Configurable for 220V, 380V, 415V, or 480V (3-Phase, 50/60 Hz).
Frequently Asked Questions (FAQ)
Q1: Can this Howann machine form different container floor deck profiles?
Each roller station set is engineered for a specific corrugated profile. Howann provides custom tooling dies tailored to your specific container floor panel blueprints.
Q2: What raw materials are suitable for this container panel forming machine?
The system easily handles cold-rolled steel, galvanized steel (GI), galvalume, and high-tensile structural steel sheets from 0.2 mm to 1.0 mm in thickness.
Q3: What after-sales warranty and international compliance standards are included?
Howann equipment complies with EU safety standards and comes with a comprehensive factory warranty, video outgoing inspections, and lifetime remote technical guidance.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2022
Employee Number:
60~100
Ecer Certification:
Verified Supplier
Zhengzhou Howann Machinery Co., Ltd. is a professional manufacturer specialized in concrete batching plants and building material machinery.
Our main products include stationary and mobile concrete batching plants, cement silos, aggregate batchers, concrete mixers, shotcrete machines, as well as c...
Zhengzhou Howann Machinery Co., Ltd. is a professional manufacturer specialized in concrete batching plants and building material machinery.
Our main products include stationary and mobile concrete batching plants, cement silos, aggregate batchers, concrete mixers, shotcrete machines, as well as c...