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CNC Flat Iron Hoop & Clamp Forming Machine | End-to-End Roll Forming Production Line
Howann High-Speed Automatic Pipe Clamp Making Machine | Multifunctional Strip Punching & Bending Line
Traditional flat iron hoop and clamp manufacturing usually requires separate machines for decoiling, leveling, punching, bending and cutting, which involves repeated manual transfer, high labor cost, unstable dimensional accuracy and long changeover time between different specifications.
This CNC flat iron hoop & clamp forming machine is an integrated cold roll forming solution that completes all processes from raw steel coil to finished clamp parts in a single continuous pass. Built with parameterized digital control logic, it allows operators to adjust strip width, hole spacing, bending radius and cutting length directly on the touch panel, without manual die replacement for most standard sizes. It is widely adopted by power fitting factories, street lighting hardware manufacturers, pipeline accessory plants and construction fastener producers to upgrade their production efficiency and part consistency.
Technical Specifications
Brand Name
Howann
Applicable Strip Width
30 - 100 mm
Max. Strip Thickness
≤ 3.5 mm (Stainless Steel & Carbon Steel)
Decoiler Coil Dimensions
ID: φ480-520 mm | OD: φ1300 mm
Decoiler Load Capacity
≤ 2.0 Ton (Manual Expansion)
Straightener Drive & Speed
3.0 kW Motor | Max. 16 m/min
Leveling Mechanism
7 Rollers (4-Point Independent Adjustment)
Forming Architecture
8 Stations (Gear-Driven Power Transmission)
Control System
High-Precision Industrial PLC + Touchscreen Memory System
Machine Total Weight
Approx. 2,500 kg
Warranty & Support
18-Month Comprehensive After-Sales Guarantee
Core Features & Key Advantages
Streamlined workflow & lower labor cost: Replaces 3-4 separate processing stations with one production line. Only one operator is needed for feeding and monitoring, significantly cutting payroll and material handling cost.
Continuous high-output production: Uninterrupted in-line processing delivers much higher daily output than multi-station manual manufacturing, ideal for bulk orders and long production runs.
Servo-controlled dimensional accuracy: Closed-loop servo feeding and synchronized hydraulic punching ensure consistent hole position and bending angle, keeping batch-to-batch tolerance within a narrow range.
Flexible size changeover: Switching between different clamp specifications only takes parameter adjustment on the control interface, no die dismantling or re-calibration, greatly reducing production downtime.
Heavy-duty industrial frame: Thickened welded steel body with anti-vibration structure, designed for 24/7 long-cycle industrial production with low maintenance frequency.
Broad material compatibility: Processes carbon flat iron, galvanized steel strip and stainless steel flat bar within the rated thickness and width range.
Machine Functions
Passive Decoiler Cradle: 3-ton load capacity with damping tension control, holds raw material coils steadily and feeds strip into the line without deviation or sudden release.
Multi-Roller Leveling Unit: Arranged upper and lower leveling rollers remove coil curvature and flatness defects, ensuring uniform strip profile before entering forming and punching stations.
Servo Synchronous Feeding Mechanism: Precision servo motor drives feeding rollers to deliver fixed-length material step by step. Closed-loop position control guarantees length accuracy for each working cycle.
Independent Hydraulic Punching Station: Dedicated hydraulic cylinders perform hole punching, notching and cut-off operations. Punching force and stroke can be adjusted to match different material thicknesses and hole patterns.
CNC Bending & Forming Head: Executes programmed bending profiles to produce saddle clamps, U-hoops, pole brackets and other shaped parts. Angular repeatability ensures uniform finished geometry across batches.
Industrial Touch Control System: Stores multiple product recipes for instant recall. Clear human-machine interface reduces training time for new operators and supports production data viewing.
Custom Form Rollers: Tailor-made roller profiles crafted to your unique clamp design drawings or physical samples.
Power Supply Adaptations: Configurable for 220V, 380V, 415V, or 440V (3-phase, 50/60 Hz).
Customized Branding: Custom machine color schemes, logo placement, and customized export packaging.
Frequently Asked Questions (FAQ)
Q1: Can this Howann machine save multi-step bending programs for quick product switching?
Yes. The integrated industrial PLC system allows operators to program and save specific motion sequences in memory, enabling quick program selection for different clamp models.
Q2: What is the maximum metal thickness processed by this line?
This heavy-duty line is capable of leveling, punching, and forming flat steel strips up to 3.5 mm in thickness and up to 100 mm in width.
Q3: What after-sales warranty is provided for Howann equipment?
Howann provides an 18-month warranty covering technical consultation, remote guidance, and replacement component support.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2022
Employee Number:
60~100
Ecer Certification:
Verified Supplier
Zhengzhou Howann Machinery Co., Ltd. is a professional manufacturer specialized in concrete batching plants and building material machinery.
Our main products include stationary and mobile concrete batching plants, cement silos, aggregate batchers, concrete mixers, shotcrete machines, as well as c...
Zhengzhou Howann Machinery Co., Ltd. is a professional manufacturer specialized in concrete batching plants and building material machinery.
Our main products include stationary and mobile concrete batching plants, cement silos, aggregate batchers, concrete mixers, shotcrete machines, as well as c...