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{"title":"Wear-Resistant Polyurethane Screen Panel with 30mm - 60mm Thickness and Anti","imgUrl":"https:\/\/img.chinax.com\/nimg\/7e\/66\/79ae20db788077d8cb9d1cd7a3e6-200x200-1\/wear_resistant_polyurethane_screen_panel_with_30mm_60mm_thickness_and_anti_clogging_performance_for_quarry.jpg","attrs":{"Brand Name":"HUATAO","Model Number":"HT-0304","Place of Origin":"China","Minimum Order Quantity":"5 Pieces"}}
{"title":"Red Color Lightweight Tensioned Hook Polyurethane Screen Mesh with No Blind for","imgUrl":"https:\/\/img.chinax.com\/nimg\/45\/10\/c631271bcbb1cf6c862c40894d1c-200x200-1\/red_color_lightweight_tensioned_hook_polyurethane_screen_mesh_with_no_blind_for_mining.jpg","attrs":{"Brand Name":"Huatao","Model Number":"HT02","Place of Origin":"China","Minimum Order Quantity":"1 pc"}}
{"title":"Tensioned Polyurethane Screen Mesh with High Tensile Strength and Outstanding","imgUrl":"https:\/\/img.chinax.com\/nimg\/e6\/53\/7986b9e160c83c71f3fd2f7c66f8-200x200-1\/tensioned_polyurethane_screen_mesh_with_high_tensile_strength_and_outstanding_wear_resistance_for_stone_screening.jpg","attrs":{"Brand Name":"Huatao","Model Number":"Tensioned Polyurethane Screen Mesh","Place of Origin":"China","Minimum Order Quantity":"1 Piece"}}
{"title":"Modular Abrasion Resistant Self-Cleaning Polyurethane Screen Mesh for Shaker","imgUrl":"https:\/\/img.chinax.com\/nimg\/25\/80\/1d1370b9c3b5e97e0be53f711688-200x200-1\/modular_abrasion_resistant_self_cleaning_polyurethane_screen_mesh_for_shaker_screen.jpg","attrs":{"Brand Name":"Huatao","Model Number":"Polyurethane Screen Wire Mesh","Place of Origin":"China","Minimum Order Quantity":"1 Piece"}}
{"title":"High Frequency Polyurethane Fine Screen Mesh with 75micron Opening for Abrasion","imgUrl":"https:\/\/img.chinax.com\/nimg\/aa\/c2\/e4d3da577301d6a173fb1099f7e0-200x200-1\/high_frequency_polyurethane_fine_screen_mesh_with_75micron_opening_for_abrasion_resistance_and_anti_blinding.jpg","attrs":{"Brand Name":"HT","Model Number":"HT005","Place of Origin":"CHINA","Minimum Order Quantity":"5pcs"}}
Ultra-Fine PU Mesh 0.045mm for Semiconductor Sand Wastewater Treatment
Orange polyurethane fine mesh screens are engineered for iron ore concentrate processing, where precision and durability are essential. With mesh sizes ranging from 0.045-2.0mm, these screens ensure accurate separation of valuable minerals from waste materials, achieving screening efficiency of 95% or higher—critical for maximizing ore recovery. The bright orange color facilitates visual inspections, enabling quick identification of wear or damage.
Product Specifications
Specification
Value
Material
Polyurethane
Aperture Size
0.045-8.0mm
Dimension Size
1040*700mm as regular or OEM
Color
Red or Orange
Durability
High Wear-Resistant
Application
Mining & Quarry
Wear Resistance
3-8 times longer life span
Key Features
Edge reinforcement via steel frame encapsulation prevents fraying even with abrasive ores
Lasts 6-8 times longer than woven wire in wet sieving applications
Resistance to rust and mineral buildup
Lightweight design at just 2.5kg per panel for easy handling during installation
Anti-static properties reduce dust accumulation in dry processing environments
Product Images
Close-up of the Polyurethane screen Mesh hooks
Polyurethane Fine screen Mesh in use in a silica Sand application
Factory Production Process
The manufacturing of high-frequency polyurethane screen mesh involves advanced techniques to ensure precision, durability, and optimal performance. Below is a detailed overview of the production workflow:
Material Preparation: High-grade polyurethane raw materials, including pre-polymers and curing agents, are meticulously selected based on abrasion resistance and elasticity requirements. Additives such as UV stabilizers and anti-aging agents are blended to enhance longevity in harsh environments.
Mold Design & Fabrication: Precision CNC-machined molds are crafted from stainless steel or aluminum, incorporating the exact aperture geometry (e.g., 0.045mm wedge-shaped slots). Mold surfaces are polished to a mirror finish to ensure smooth demolding and dimensional accuracy.
Casting & Curing: The liquid polyurethane mixture is vacuum-degassed to eliminate air bubbles. It is then poured into preheated molds and subjected to controlled-temperature curing (80-120°C) in hydraulic presses. This step ensures uniform density and structural integrity. Post-curing thermal treatment further enhances tensile strength and chemical resistance.
Demolding & Trimming: Cured screens are carefully demolded, and excess flash is removed using laser trimming or precision cutting tools. Edge sealing is applied to prevent delamination during high-frequency vibrations.
Quality Control: Aperture Verification: Laser scanners measure aperture sizes (e.g., 0.045mm ±0.005mm) and open area ratios (35%-40%). Durability Testing: Simulated high-frequency vibration cycles (up to 3,600 RPM) assess fatigue resistance. Material Certification: Shore hardness (85-95A), tear strength, and chemical compatibility are validated per ISO 9001 standards.
Surface Treatment (Optional): Anti-static coatings or custom-colored finishes are applied for specific industrial requirements, such as explosive environments or visual inspection needs.
Packaging & Logistics: Screens are packed in moisture-proof, shock-absorbent materials and labeled for traceability. Custom sizes and OEM branding are accommodated seamlessly.
Polyurethane screen production process
Finished polyurethane screen panels
HUATAO Hot-Selling Polyurethane Products
Urethane Screen
Tufflex Screen
Polyurethane Dewatering Screen Mesh
WS 85 Modular Screen
Polyurethane Screen Panels
Rotex Replacement Screens
Rubber Screen Panel
Vibrating Screen Mesh
Self cleaning Wire Mesh
Shale Shaker Screen
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company
Year Established:
2001
Total Annual:
50000000-80000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
HUATAO LOVER LTD was born in 2001, always with the philosophy of "respecting the heaven and loving the people, striving for perfection" as the main line of development, and continuously involved in different industries. After more than ten years of development into a group enterprise, the ... HUATAO LOVER LTD was born in 2001, always with the philosophy of "respecting the heaven and loving the people, striving for perfection" as the main line of development, and continuously involved in different industries. After more than ten years of development into a group enterprise, the ...