Positive And Negative Plastic Forming Machine Multi Station High Speed

Product Specification

HX Positive And Negative Pressure Thermoforming Machine Plastic Forming Multi Station Integrated Machine High Speed Thermoforming Machine

The positive and negative pressure multi-station forming machine is an innovative product developed by our company with the latest German technology for packaging, food, electronics, and other industries. The machine has four fully automatic functions of heating forming, cutting, stacking counting: heating forming, cutting stacking counting. three fully automatic positive and negative pressure. This machine is suitable for various bowls, lids, boxes, dishes, electronic trays, pharmaceutical, industrial, and other vacuum-formed packaging products made of materials such as PLA, PET, PP, PVC, ABS, etc. It has a wide range of applications, strong universality, fast positive and negative pressure forming machine speed, low energy consumption, low noise, high safety and hygiene level, easy operation and maintenance, and is highly trusted by customers.

4, Machine features:
1. Characteristics of Control Systems
(1) The human-machine interface adopts a high-definition MCGS color IoT touch screen. In case of abnormal problems, network inspection can be carried out to achieve remote monitoring, troubleshooting, remote program upgrade, and problem-solving.
(2) The operating system of this machine is developed by our company based on the current national conditions and the operating habits of the startup master. The fastest number of empty machine testing actions can reach 50 modes/minute, and it has the characteristics of complete functions and is easy to use. Masters with ordinary machine foundation can operate independently within 1-2 days of learning, and masters with experience in other all-in-one machines can become familiar with operating the machine within 1 day.
(3) Monitoring and counting, automatic lubrication of workstations, automatic lubrication of chain tracks, vacuum maintenance prompts, as well as document storage and internal IO point monitoring functions
(4) The height data of the molding station mold is saved, the cutting position data of the cutting die is saved, and the width data of the beam is saved. During production, only the first saved data is called to achieve rapid production, and the speed of mold change and machine adjustment is 20-30 minutes faster than peers.
(5) For other control system features, please refer to the equipment manual.
2. Loading area
The feeding adopts a 2.2KW high-power motor for feeding, with a maximum roll diameter of 700mm and a maximum capacity of 500KG/support. The feeding adopts rubber roller transmission and is equipped with two seamless steel pipe material rods for replacing the sheets. A silicone oil spraying device is added to the feeding area for easy demolding.
3. Heating area
(1) The electric furnace adopts a specific aluminum furnace design, which does not deform at high temperatures. The heating brick electric furnace is equipped with insulation cotton on the back, making the heating wire more durable.
(2) The heating brick adopts Swedish Cornell heating wire, which has the characteristics of fast heating, good constant temperature effect, and long service life. It has a 5-year ultra-long warranty, and the high-temperature wire adopts 2.5 mm² (some peers use 1.5 mm²) to ensure that the wire is durable and not easily aged.
(3) Temperature control module: using the latest temperature control module, precise temperature control, easier temperature control, and production.
(4) The electric furnace has a misalignment adjustment function, and if the width of the baking sheet is less than 620mm, a row of heating bricks can be turned off to save energy.
4. Forming area:
(1) Forming length 610mm, width 750mm, three-stage upper and lower furnace heating, forming height up to 120mm;
(2) Adopting the original imported positive pressure valve from Japan, with a high flow rate and fast positive pressure speed, the product is easier to form in place.
(3) Both the upper and lower molds use high-power servo motors to ensure that the machine can operate continuously for 24 hours.
(4) Water valve: The mold is only supplied with water in automatic mode to prevent mold condensation during shutdown and debugging.
(5) High memory of molding molds: By calling the high and low data of the molds saved during the first production, there is no need to adjust the molds, and the molds can be directly installed for production, improving production efficiency.

5. Cutting area
(1) The cutting size is 630 × 750mm, and the cutting upper mold is equipped with a heating knife electric control system.
(2) Data saving of cutting position of knife mold: adjust the cutting depth of the knife mold with numbers for more accurate adjustment without damaging the knife. The knife mold position data can be saved. During the second production, the first production knife mold data can be directly called, and the knife mold can be directly installed for production, reducing the waste of products caused by knife adjustment and improving production efficiency.
(3) The upper and lower molds use high-power servos to ensure powerful cutting, making it easy to handle cutting materials of various thicknesses;
6. Mechanical arm system
(1) The mechanical arm adopts a high-power torque servo for stacking up and down, ensuring that the machine can operate continuously for 24 hours.
(2) Robot mode: up and down stacking, in-mold grabbing stacking (customized), out-of-mold grabbing stacking (customized);
(3) Discharge mode: Dual use of side discharge or direct discharge (to be determined), allowing the machine to adapt to various fields;
7. Material receiving system
(1) The material receiving system adopts a torque reducer, which is easy to adjust and has strong winding force, while traditional variable frequency motors control motors that are prone to burning;
7. Chain track transmission system
(1) The pulling servo adopts a high-power servo to ensure that the machine can easily pull various thicknesses of sheets.
(2) Automatic track changing function: Simply input the mold width data, and the beam width will be automatically adjusted. The beam width data can be saved for later production, and the beam data can be directly called to improve the efficiency of machine adjustment and mold replacement.
(3) Adopting a high-precision reducer and using a spline shaft as the transmission shaft, the pull tab is precise.
(4) The chain track adopts a hardened oxide beam with guide beads, with a hardness of Vickers 85 ° to ensure the durability of the beam;
(5) The chain adopts imported Donghua guide bead chain, with non-explosive edge ties, quenched and hardened, stable, and wear-resistant.
9. Cooling system
(1) High-pressure pump chiller, with better cooling effect and faster production speed;
10. Vacuum system
(2) Adopting a 200m ³/H vacuum pump, the vacuum tank adopts a large tank design to meet the instantaneous release of vacuum, and the product forming quality is better.
11. Lubrication system
(1) Workstation lubrication pump: Using a high-pressure lubrication pump, 00 # grease can easily lubricate every joint of the workstation to prevent workstation failure.
(2) Chain lubrication system: using food-grade, high-temperature resistant chain oil, lubricating the chain guide rail simultaneously to reduce wear and tear;

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