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Xiangtan Hexinsheng New Material Co., Ltd.

  • China,Xiangtan ,Hunan
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China Bauxite and Mullite Corundum Refractory Castables for Alumina Industry Foundry
China Bauxite and Mullite Corundum Refractory Castables for Alumina Industry Foundry

  1. China Bauxite and Mullite Corundum Refractory Castables for Alumina Industry Foundry

Bauxite and Mullite Corundum Refractory Castables for Alumina Industry Foundry

  1. MOQ: 1
  2. Price: 1000
  3. Get Latest Price
Model NO. HLL-60, 85; HLC-70, 80
Feature Long Time Materials
Refractoriness (℃) Refractoriness> 2000
Shape Powder
High Performance and Longer Furnace Life 20% More
Energy Saving and Cost Reducing 10% Less
Type Refractory Material
Material MgO-Carbon Brick
Trademark HXS
Specification Quality check per lot
Origin China
HS Code 3816000000

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  1. Product Details
  2. Company Details

Product Specification

Model NO. HLL-60, 85; HLC-70, 80 Feature Long Time Materials
Refractoriness (℃) Refractoriness> 2000 Shape Powder
High Performance and Longer Furnace Life 20% More Energy Saving and Cost Reducing 10% Less
Type Refractory Material Material MgO-Carbon Brick
Trademark HXS Specification Quality check per lot
Origin China HS Code 3816000000
High Light Bauxite refractory castables for foundryMullite corundum castables for furnaceDry ramming mass for alumina industry

Bauxite and Mullite Corundum Refractory Castables for Alumina Industry Foundry Reverb Furnace

Material Engineering

Our specialized Refractory Castables are formulated using an Ultra-Low Cement (ULC) matrix, significantly reducing the CaO content to enhance high-temperature structural integrity. By integrating sintered bauxite, mullite, and corundum aggregates, we have engineered a high-density solution that minimizes the formation and growth of corundum "mushrooms" in alumina environments. These castables offer superior fluidity for seamless installation in complex furnace geometries, ensuring a monolithic lining with exceptional density.



Extreme Stress Testing & Performance Validation

To move beyond generic descriptions, our Refractory Castables are subjected to rigorous laboratory stress tests. The following data benchmarks confirm the material's resistance to thermal shock and molten metal erosion:


I. Thermal Shock Resistance (TSR) - Water Quench Test

  • Test Condition: Heating to 1100℃ followed by immediate water quenching.

  • Result: >30 Cycles without spalling or macro-cracking.

  • Technical Proof: This extreme durability validates a 20% increase in furnace service life, even in high-cycling reverberatory furnace operations.

II. Molten Aluminum Non-Wetting Test

  • Test Condition: Immersion in molten aluminum alloy 7075 at 850℃ for 72 hours.

  • Result: Zero metal penetration and "Superior Non-Wetting" characteristics.

  • Benefit: Minimizes dross buildup and slag chemical attack, maintaining a clean furnace hearth.

III. Hot Modulus of Rupture (HMOR)

  • Test Standard: ASTM C583 at 1400℃.

  • Data Backing: HLL-85 exhibits a residual strength significantly higher than standard bauxite castables, ensuring structural stability under mechanical load at peak refractoriness.


Parameter

Specification HLL-85 (Corundum) HLC-80 (Bauxite/Corundum) HLC-70 (Bauxite/Mullite) HLL-60 (Bauxite/Andalusite)
Al2O3 Content 84% 79% 68% 59%
Bulk Density 2.8 g/cm3 2.8g/cm3 2.6g/cm3 2.5g/cm3
Refractoriness 1700 1100 1100 1650
Grain Size 0-10 mm 0-6 mm 0-6 mm 0-6 mm
Thermal Change 10% Less Energy Loss High Corrosion Resistance High Thermal Shock Resist Excellent Hot Strength

Applications

These Refractory Castables are specifically optimized for the high-wear zones of the Alumina and Foundry industries:


  • Alumina Reverberatory Furnaces: Use HLL-85 in the belly-band and hearth zones to resist molten aluminum penetration and chemical erosion.

  • Foundry Ladles & Troughs: HLC-70 and HLC-80 provide the necessary thermal shock resistance for intermittent pouring operations and metal transport.

  • Dry Ramming Mass Alternative: For alumina industry induction furnaces, our dry ramming mass options provide 20% longer furnace life compared to traditional silica linings.

Benefits:
1) Ultra-low cement castable with high density.
2. )Excellent performance to thermal shock and corrosion.
3)High strength and good fluidity make the products convenient to installation.
4)Superior non-wetting characteristics minimize the penetration.
5) Reduce the potential for corundum formation and growth
Items: HLL-85
Main contains: Al2O3 84%
SiO2 9%
Fe2O3 1.2%
Characteristics: Sintered bauxite
Refractoriness: 1700C
Bulk Density: 2.8g/cm3
Grain size: 0-10mm

Items: HLC-80
Main contains: Al2O3 79%
SiO2 10%
Fe2O3 1.5%
Characteristics: Bauxite and corundum
Refractoriness: 1100C
Bulk Density: 2.8g/cm3
Grain size: 0-6mm

Items: HLC-70
Main contains: Al2O3 68%
SiO2 22%
Fe2O3 1.2%
Characteristics: Bauxite and mullite
Refractoriness: 1100C
Bulk Density: 2.6g/cm3
Grain size: 0-6mm

Items: HLL-60
Main contains: Al2O3 59%
SiO2 34%
Fe2O3 1.5%
Characteristics: Bauxite and andalusite
Refractoriness: 1650C
Bulk Density: 2.5g/cm3
Grain size: 0-6mm

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2008

  • Total Annual:

    3-5 million

  • Employee Number:

    80~120

  • Ecer Certification:

    Verified Supplier

Xiangtan Hexinsheng New Materials Co., Ltd. is a high-tech enterprise with scientific and technological innovation. It has been rated as Class A tax credit for many years. It has two divisions: Division I develops high-performance monolithic refractory materials and precast shapes, with reliabl... Xiangtan Hexinsheng New Materials Co., Ltd. is a high-tech enterprise with scientific and technological innovation. It has been rated as Class A tax credit for many years. It has two divisions: Division I develops high-performance monolithic refractory materials and precast shapes, with reliabl...

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  • Xiangtan Hexinsheng New Material Co., Ltd.
  • Company Add:3-007# Ramada Plaza,Yuhu District, Xiangtan City, Hunan Province, China
  • https://www.hxsrefractories.com/

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