Micro-Etched Filter Screens & Stainless Steel Filter Meshes for Israel Market

Product Specification

Micro-Etched Filter Screens &  Stainless Steel Filter Meshes for Israel Market

Filter Mesh Overview
Our Precision Etched Filter Mesh is a high-accuracy metal mesh manufactured using advanced chemical etching technology. It is designed for demanding filtration, screening, and flow control applications across various industries, offering superior consistency and design freedom compared to traditional woven or stamped meshes.

Manufacturing Process
We produce our filter meshes through a precise photochemical etching process. It involves coating a metal sheet with a light-sensitive film, exposing it to UV light through a digital pattern (like a stencil), and then using a chemical solution to etch away the exposed areas. This creates clean, burr-free holes with exact sizes and shapes, all without damaging the material.

Filter Mesh Features 

• High Precision & Consistency: Achieves uniform aperture sizes down to 0.03mm with a tolerance of ±0.03mm, ensuring reliable and predictable filtration performance.

• Burr-Free & Smooth Edges: The etching process creates clean, smooth holes without burrs or deformations, preventing particle trapping and facilitating easy cleaning.

• No Stress or Weakness: Unlike punching or stamping, etching does not alter the grain structure or induce mechanical stress, maintaining the metal's original strength and durability.

• Design Flexibility: Easily accommodate complex patterns, varying aperture shapes (round, square, slot), and seamless integration of mounting features or logos in a single process.

Filter Mesh Specification

Filter Mesh Applications

• Medical & Healthcare: Filters for respiratory devices, fluidic systems, and surgical instruments.

• Acoustics: Speaker grilles and microphone meshes for smartphones and audio equipment.

• Automotive & Transportation: Fuel filters, sensor protection meshes, and cabin air filters.

• Home Appliances: Filter screens for coffee makers, juicers, dishwashers, and vacuum cleaners.

• Industrial: Filter baskets, strainers, sieves, and EMI/RFI shielding vents.

Why Choose Xinhaisen for Your Filter Mesh?

• Speed & Agility: Unmatched speed from material procurement to production, ideal for urgent and high-volume demands.

• Precision Focus: We specialize in high-tolerance, micro-fine etching, ensuring your filters perform exactly as specified.

• One-Stop Solution: From material selection and prototyping to full-scale manufacturing and finishing, we handle it all.

• Proven Reputation: We are recognized by our clients for our high precision, fast turnaround, and ability to handle a wide variety of complex parts.

FAQ

Q: What is the main difference between etched and woven mesh?
A: Etched mesh is made from a solid sheet, offering superior precision, smooth edges, and no risk of wire displacement. Woven mesh is made from interlinked wires, which can fray or shift under pressure.

Q: Can you create prototypes before full production?
A: Yes. Our etching process is tooling-free, allowing us to produce and deliver functional prototypes quickly and cost-effectively.

Q: What is the largest size you can produce?
A: We can produce large sheets and offer shearing or assembly services to create larger filter panels as needed.

Q: How do I request a quote?
A: Simply send us your drawings (DXF, DWG, AI, or PDF format) specifying material type, thickness, aperture size, and quantity. Our engineering team will review it and provide a prompt quotation.

Q: What file format do you need for production?
A: We prefer vector-based files like DXF or DWG. PDF or AI files are also acceptable. We can also work from sketches or samples to create the digital artwork.

Welcome to contact us at any time!