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Custom Metal Etched Filter Meshes with Rapid Production for Urgent Bulk Orders
Product Overview
Our filter meshes are high-precision metal filtration products manufactured by professional chemical etching technology. As a professional etching processing service provider, Shenzhen Xinhaisen focuses on producing high-quality filter meshes that meet diverse industrial and daily application needs. Our filter meshes feature ultra-fine pores, high uniformity and excellent corrosion resistance, widely used in various fields such as home appliances, communication, medical care, aviation and automotive industries.
What is Etching?
Etching, also known as photochemical etching, is a precision metal processing technology that uses chemical solutions to selectively dissolve unprotected metal areas, forming precise patterns, holes and structures on the metal surface. The process includes metal cleaning, photoresist coating, exposure, development, etching and post-processing. It can achieve ultra-high precision without damaging the metal material, and is suitable for processing various thin metal sheets into filter meshes with complex hole patterns.
Product Features
High Precision: The minimum pore size can reach 0.03mm, the wire diameter can be processed to 0.015mm, and the uniformity can reach ±0.03mm, ensuring stable filtration performance.
Diverse Material Adaptability: Suitable for etching various metal materials to meet different application requirements.
Burr-free & Stress-free: The etching process produces no burrs or mechanical stress, ensuring the flatness and service life of the filter meshes.
Customizable: We can customize the pore size, shape, size and pattern of filter meshes according to customers' specific needs.
High Efficiency: Capable of meeting temporary and large-volume orders with fast production speed and stable delivery cycle.
Product Specifications
Parameter
Specification
Thickness
0.02mm - 1.5mm
Minimum Pore Size
0.03mm
Minimum Wire Diameter
0.015mm
Uniformity
±0.03mm
Material
Various metal materials (customizable)
Customization
Pore size, shape, size, pattern (customizable)
Product Applications
Home Appliances: Coffee machine filter meshes, juicer filter meshes, insect screens, etc.
Communication & Electronics: Speaker mesh, receiver mesh and other mobile phone accessories.
Medical Industry: Precision filter meshes for medical devices.
Aviation & Automotive: Filter components for aviation and land transportation tools.
Other Fields: Optical equipment, atomizer meshes and various industrial filtration scenarios.
Our Advantages
Professional Strength: Specialized in precision metal etching processing with rich industry experience and mature technology.
High Efficiency & Fast Delivery: Unmatched speed in raw material procurement and processing, capable of meeting temporary and large-volume orders.
Superior Quality: Strict quality control throughout the production process, ensuring high precision and stable product performance.
Diversified Capabilities: Covering multiple application fields, able to process various metal materials and customize products according to needs.
Good Reputation: Well-recognized by customers for high precision, fast speed and diverse product types.
FAQ
Q1: What is the minimum hole size you can etch for a filter mesh? A: We can etch micro holes as small as 0.03mm in diameter, depending on the material thickness. For standard thicknesses, we maintain high precision for fine filtration needs.
Q2: Can you handle large orders with a short delivery time? A: Yes. We have the production capacity to meet urgent, ultra-large orders while maintaining strict quality control and consistency.
Q3: Will the etching process leave burrs on the mesh? A: No. One of the main advantages of chemical etching is that it produces burr-free, stress-free components. The flatness and smooth edges are maintained without any secondary deburring processes.
Q4: What file formats do you accept for custom designs? A: We accept CAD drawings in formats such as DWG, DXF, PDF, or Gerber files. We can also work from physical samples for replication.
Q5: What materials can you use for filter meshes? A: We work with a wide range of metals, including stainless steel (SUS304, SUS316L), copper, brass, and nickel alloys. We select the material based on your application’s requirements for corrosion resistance and strength.
Welcome to contact us at any time!
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2012
Total Annual:
4000000-6000000
Employee Number:
260~300
Ecer Certification：
Verified Supplier
For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.
Since found in 2012, in affiliating with our customers we have pioneered many new... For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.
Since found in 2012, in affiliating with our customers we have pioneered many new...
