Custom Metal Etched Blades with Multi-Material Compatibility & Uniform Thickness

Product Specification

Custom Metal Etched Blades with Multi-Material Compatibility & Uniform Thickness Control for Israel Market

Metal Blades Overview
Our Metal Blades are high-precision parts manufactured through advanced chemical etching technology. Designed for industries requiring exceptional sharpness, dimensional accuracy, and consistency, these blades are ideal for cutting, slicing, medical, optical, and electronic applications. Xinhaisen specializes in producing custom metal blades with complex geometries, ultra-fine edges, and burr-free finishes, ensuring reliable performance in demanding environments.

Manufacturing Process
Each Metal Blade is produced using state-of-the-art photochemical etching. The process begins with high-quality metal sheets, which are cleaned, coated with a photoresist, and exposed to UV light through a precision photomask. The exposed areas are then etched away with controlled chemical solutions, forming sharp, clean edges without mechanical stress or heat distortion. Finally, the blades undergo thorough cleaning, inspection, and quality verification.

Metal Blades Features

• High Precision: Edge resolution down to 0.015 mm, with tolerances as tight as ±0.01 mm.

• Burr-Free & Stress-Free: No mechanical deformation or thermal alteration, ensuring blade integrity.

• Material Versatility: Compatible with stainless steel, copper, aluminum, titanium, and specialty alloys.

• Complex Designs: Capable of intricate patterns, micro-perforations, and custom shapes without tooling costs.

• Rapid Prototyping & High-Volume Production: Quick turnaround for both sample and bulk orders.

• Consistent Quality: Uniform thickness (0.02–1.5 mm) and repeatable accuracy across large batches.

Metal Blades Specifications

Metal Blades Applications

• Medical: Surgical blades, microtome blades, dermatology tools.

• Electronics: Precision cutting blades for PCB depaneling, flex circuit trimming.

• Optics: Slits, apertures, and razor blades for optical assemblies.

• Industrial: Slitting blades, conveyor cutters, textile cutting tools.

• Consumer Goods: Appliance blades, trimmer blades, food processing cutters.

Our Advantages

• Expertise in Precision Etching: Over years of experience in microfabrication for high-tech industries.

• Fast Response & Flexible Capacity: Able to handle urgent, low-volume, and high-volume orders efficiently.

• Comprehensive Material Library: Wide selection of metals with traceable sourcing.

• Quality Assurance: Strict process control and 100% inspection for critical dimensions.

• End-to-End Support: From design review to finishing, packaging, and logistics.

FAQ

Q: What metals can be used for etched blades?
A: We work with stainless steel (302, 304, 316), copper and various alloys. Material selection depends on required hardness, corrosion resistance, and application environment.

Q: Can you produce custom-shaped blades without hard tooling?
A: Yes. Photochemical etching requires no hard tooling, making it ideal for custom geometries, rapid prototyping, and design changes without additional tooling costs.

Q: How do you ensure blade sharpness and consistency?
A: Our etching process produces naturally sharp, burr-free edges. Automated imaging and measurement systems ensure every blade meets specified tolerances.

Q: What is your maximum production capacity?
A: We support high-volume orders with quick turnaround, capable of delivering millions of pieces monthly while maintaining consistent quality.

Q: Do you offer additional post-processing?
A: Yes. Options include heat treatment, plating (nickel, gold, silver), passivation, laser cutting, and custom packaging.

Q: How do I request a quote or sample?
A: Please provide your blade drawing (DXF, DWG, or PDF), material type, thickness, quantity, and any special requirements. We will respond within 24 hours with a detailed proposal.

Welcome to contact us at any time!