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Printed Circuit Heat Exchanger PCHE Plates Precision Chemical Etching
Product Overview
Xinhaisen manufactures precision chemical etched PCHE plates with high dimensional accuracy, burr-free edges and excellent consistency. Our photochemical machining process creates complex microchannel patterns that are difficult or impossible to achieve using conventional machining methods.
PCHE (Printed Circuit Heat Exchanger) etched plates are precision microchannel metal components produced by photochemical etching technology. They are used for compact heat transfer systems requiring high efficiency and high pressure resistance.
Key Features
Ultra-compact structure (up to 80% smaller than traditional heat exchangers)
High thermal efficiency microchannel design
Excellent pressure resistance
High precision photochemical etching process
Suitable for high-pressure hydrogen systems
Technical Specifications
Parameter
Specification
Product Name
PCHE (Etched Heat Exchanger Plate)
Materials
316L SS, Titanium, etc.
Operating Temperature
-200°C to +900°C
Operating Pressure
Up to 600 bar
Tolerance
+/-0.01mm
Plate Thickness
0.5mm - 5.0mm
Applications
Oil & Gas / Petrochemical: Gas processing (LNG liquefaction & regasification), sulfur recovery, offshore platforms, compact gas compression cooling
Power Generation: Supercritical CO2 (sCO2) power cycles, waste heat recovery, hydrogen cooling
Renewable Energy: Hydrogen production (electrolyzer cooling), concentrated solar power (CSP), fuel cells
Hydrogen Fuel Cell Systems
Hydrogen Electrolyzers
LNG Plants
Supercritical CO₂ Systems
Aerospace Cooling
Semiconductor Equipment
Chemical Processing
Nuclear Power
Oil & Gas
Cryogenic Equipment
Our Advantages
Precision at Core: Leverages our proven expertise in etching micro-features down to 0.03mm, ensuring perfect channel definition and thermal performance
Speed & Agility: Rapid prototyping and flexible production capacity to handle urgent development projects and large-volume orders
Vertical Integration: Control over the entire process from high-quality material sourcing to final bonding and testing ensures reliability and traceability
Cost-Effective: Our efficient manufacturing and sourcing provide competitive pricing without compromising on high-end quality PCHEs require
Engineering Partnership: We work closely with clients to customize the PCHE design for their specific thermal, mechanical, and material challenges
Frequently Asked Questions
Q1: What is the advantage of using etched plates over machined plates for PCHE?
A: Etching produces burr-free, stress-free, and uniformly smooth channels without heat-affected zones. It also allows for much finer channel geometries (as small as 0.03mm) than traditional machining, and design changes are quick and inexpensive since no hard tooling is required.
Q2: What materials can you etch for PCHE plates?
A: We can etch stainless steel (SUS304, SUS316, SUS316L), titanium (Gr1, Gr2), Inconel, Hastelloy, copper, brass, and many other alloys commonly used in high-performance heat exchangers.
Q3: What is the minimum channel width you can achieve?
A: We can achieve channel widths as small as 0.03mm and ridge (wall) widths down to 0.015mm, depending on material thickness.
Q4: What is your typical lead time for PCHE prototype plates?
A: Prototype samples typically take 3-7 working days after design approval. Mass production lead times are 7-15 working days, with expedited options available for urgent orders.
Q5: Are your etched plates ready for diffusion bonding?
A: Yes. Because etching produces clean, burr-free, oxide-minimized surfaces, our plates are ideal for direct diffusion bonding or welding without additional surface preparation.
Customization Options
We offer comprehensive customization including channel design, thickness, material selection, prototype development, and OEM/ODM production services.
Welcome to contact us at any time!
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2012
Total Annual:
4000000-6000000
Employee Number:
260~300
Ecer Certification:
Verified Supplier
For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.
Since found in 2012, in affiliating with our customers we have pioneered many new... For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.
Since found in 2012, in affiliating with our customers we have pioneered many new...